CX-500/1000ZF Electro fusion Wire Laying Machine
ELECTRO-FUSION FITTING PRODUCTION EQUIPMENT-Wire Laying Machine pe coupling wire laying ma
CX-500/1000ZF Electrofusion Wire Laying Machine
New CNC electrofusion wire laying machine Polyethylene (PE) Electrofusion Fittings
Size for : Electrofusion couplings/45-90 elbow / Reducer/ Tee
Working way : vertical and herizontal
Electro fusion fittings made of :hdpe pipe /injection mould fittings.
Applications :E/F Coupling, Tee, Eelctrofusion 90degree Elbow, 45degree Elbow, Flange, E/F Reducer, Electrofusion Pad,Saddle etc.
Non-standard wire laying machines can be customized.: new fixture/clamps necessary.
ELECTRO-FUSION FITTING PRODUCTION EQUIPMENT
ONE---- Electrofusionfittings
Electrofusionfittings:
Electrofusionfittingsareusedaspipeconnecting,tubeinnerwallsurfaceembeddedheatingwithcopperwire,copperwireatbothendsoftheconnectiondedicatedelectricweldingmachinewithterminals.
msa wire laying machine
ElectrofusionWelding
Applyingacontrollableendsembeddedinthecoppertubefeverupperpowersupplyvoltageterminal,sothatitisembeddedinthetubularmemberundertheactionofthecoppercurrenttogenerateheat,thesurfaceoftheplasticpipeandtheinnersurfaceofthepipememberisinsertedintothetubeandmeltthroughtheplasticmeltexpansionforceofthesurfaceandtheinnersurfaceofthepipefittingstangledmoltenplastic,playaroleintheconnectionaftermeltcooling.
ElectrofusionWireLayingMachine-Process
InjectionMoldedfittingsorPEPipeasmaterialforElectrofusionfittings,Bymechanicalboringcuttingtoachieverequiredinnersize,Embeddedcopperwiresintothefittings,shapetheinnersurface.Allprocessesarefinishedafteronetimesetup.
Theprincipleofwirelaying.
Pipefittingsrotatewithspecialwiringtool.
ThewiringcuttermoveinaccordancewithCNCProgramming,formacontinuousfixedorvariablepitch;Wiringtoolcuttheinnersurface,scratchedplasticwillcurveoutside,embeddedcopperwireatthesametime.Closethescratchedplasticwithwheels.
Features
1Highprecisionofpipeinnersize(Ovalitylessthan0.1mm).
2Easyoperation,ControlledbyCNCParameters.
3Copperwireburiedbythewayofcoldprocess.wiresarenotencounterrelaxationforceorfallen.
4Lowindividualdifferencesofresistance.Facilitateunifiedweldingprocess.
Applicationsforwirelayingmachine
Pipecouplings:E/FCoupling,Tee,E/F90°Elbow,45°Elbow,Flange,E/FReducer,
Electrofusion saddle wire laying.
Productionefficiency
|
Spec(mm) |
32-110 |
140-250 |
315-630 |
710-1000 |
|
Time(min) |
3-5 |
6-8 |
10-15 |
18-25 |
|
Tolerance(mm) |
0.05-0.1 |
0.05-0.2 |
0.1-0.2 |
0.1-0.2 |
|
Pitch(mm) |
Any(CNCProgrammingControl) |
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HorizontalWireLayingModelandSizeRange
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Size Model |
Pipecouplings (mm) |
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CX-32/160ZF |
32--160 |
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CX-160/400ZF |
160--400 |
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|
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CX-400/800ZF |
400--800 |
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|
|
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CX-630/1000ZF |
630--1000 |
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Othersizesarenegotiable |
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TWO----Electrofusionfittingequipment
DeviceConfiguration
1,ControlsystemadoptDELTACNC,ourcompanyunitedDELTAsince2009,Develop4AxisCNCSystemaccordingtoourpipefittingwirelayingprocessdesign,Ourcompanyownproprietaryintellectualpropertyrights.
2,Wirelayingmachine:HorizontalformatmachinesandVerticalformatmachines.
3,Adopthydraulicorpneumaticautomaticwayoffastening.4AxisCNCControlSystemassureproductionphaseandrepeatedlyoperations.
4,Adoptwirelesshandwheelcontrol,enjoyconvenientoperations
Laying of wire in a spiral pattern to an electrofusion pad, which is then inserted in to the mould of an electrofusion saddle type fitting. Wire laying starts at the first terminal position and lays wire at double the required pitch. The tool then rotates 180 degrees and then lays wire in the opposite direction to the second terminal.
EquipmentOperatingProcedures
1Pipesfittingsputintomachinemainclampmanually.
2CuttinginnersurfaceofpipefittingsasperCNCProgramming.Achieverequiredsize
3EmbeddingwiresintopipeinnersurfaceasperCNCProgramming,meetdesigndemands`pitch.(wirelaying)
4ShapinginnerembeddedwirewallasperprogrammedCNC,inordertoreachtargetedtechdemands
LayingWireSteps
1Heavyboring.
Boringandchamferingundertheconditionofmainaxisstarted,hole&angleaspertechdemands,Editprogramprocessingautomatically.(canbechangedasperdemands)
2Layingwire
Theprocessofembeddingwirescalledlayingwire
3Shaping.
Setfinalboringprogramcomplywithhighdemandsontolerance.(Exam.0.5mmdistancefromsurface,setfinalboringprogram)inordertoassureroundnesstolerance,innerholetolerance,andassemblingsmoothly.
Duringthewirelaying,theflippedplasticcannotbalancewithinnersurface,overmuchleadtoinconvenientassembling,suggestsetfinalboringprogram.(asperpracticalsituation)
vertical wire laying machine
New CNC Machine for Wire Laying Polyethylene (PE) Electrofusion Fittings
BindingPost /Wiring Terminal
1CuttingwireandpassthroughcentreholeofBindingpost
2Putbindingpostintostampingtool;
3Pressbindingpostintopipefittings,remaintheendofresistanceatmiddletaperholeofbindingpost(orpassthroughwholebindingpost),makeuseofthetaperdifferenttomesh.
Connection----
1) New way of connecion : welding by IGBT Intevert welder+ Argon gas
2) Chart for electrofusion fittings binding post connection : buckle on widely used.
CX-32/160ZF Electrofusion Wire laying machine
Vertical electrofusion wire laying machine for pe couplers/ electrofusion fittings
Large Coupler Double Wire Laying
Electrofusion wire laying machine for CX--400/630ZF Hdpe pipe couplers.
Electrofusion wire laying machines ready for delivery and shipment
cnc electro fusion wire laying machine
Bed horizontal wire laying machine - CX-400/800ZF Electrofusion wire laying machine
wire laying machine for electro fusion fittings
Customers testing and checking electro fusion wire laying machines before delivery
electro fusion wire laying machine
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