Automotive Wires Dynamic Bending Tester
Standard
- ISO 6722: Road vehicles – Flexible cables for wiring harnesses.
- SAE J1128: Low-voltage primary cable for automotive applications.
- LV 112: Volkswagen Group standard for vibration and bending resistance.
Product Advantages
- High-Precision Bending Control
- Adjustable bending angles (30°–135°) and 3-second cycle times simulate real-world dynamic stresses in engine compartments, door harnesses, and steering columns.
- Robust & Durable Construction
- Full stainless-steel frame ensures corrosion resistance and long-term reliability, even in high-volume testing environments.
- Advanced Automation
- 200W servo motor delivers precise, repeatable motion control for consistent test results.
- 4-digit counter tracks up to 9,999 cycles with auto-stop functionality.
- User-Friendly Operation
- Touchscreen HMI integrated with PLC (Programmable Logic Controller) for intuitive parameter setup and real-time data monitoring.
- Exportable test reports (CSV/PDF) streamline documentation for quality audits.
- Versatile Testing
- Accommodates wires, cables, and connectors with a 200mm sample length and 128mm clamping length, suitable for diverse automotive applications.
Product Features
- Dynamic Bending System
- Angle Range: 30°–135° adjustable (minimum 30°, maximum 135°).
- Cycle Time: 3 seconds per bend (fully programmable).
- Sample Handling: 200mm total length with 128mm clamping zone for secure fixation.
- Motor & Control
- Servo Drive: 200W motor ensures smooth, low-noise operation and ±0.1° angle accuracy.
- Controller: Touchscreen + PLC combo enables preset protocols and custom test sequences.
- Safety & Durability
- Emergency stop button and overload protection safeguard operators and equipment.
- Stainless-steel components resist wear from repetitive motion and harsh environments.
- Data Management
- 4-digit counter with memory retention preserves test progress during power interruptions.
- Audit trail functionality for traceability in regulated industries.
- Compliance Tools
- Preloaded test profiles for ISO, SAE, and OEM-specific standards (e.g., VW, BMW).
Technical Parameters
| Parameter | Specification |
|---|
| Sample Length |
200 mm (total) / 128 mm (clamping zone) |
| Bending Angle Range |
30°–135° (adjustable) |
| Cycle Time |
3 seconds/bend (±0.1 sec. accuracy) |
| Motor Power |
200W servo motor (brushless, maintenance-free) |
| Controller |
7-inch touchscreen HMI + PLC (Programmable Logic Controller) |
| Cycle Counter |
4-digit (0–9,999 cycles) with auto-stop at completion |
| Material |
304 Stainless Steel (frame, fixtures, and clamps) |
| Power Supply |
220V/50Hz (single-phase, 10A fuse) |
| Dimensions (L×W×H) |
600 × 450 × 1,100 mm |
| Weight |
75 kg (net) / 90 kg (gross) |
Qinsun Instruments Co., LTD is a professional laboratory testing instrument manufacturer in China,Have been focusing on laboratory instrument R&D more than 30 years and have rich industry experience,Based on international testing standards,We are also the instrument supplier for BV SGS laboratory,We provide one-stop solutions for lab instruments,Free Training and Turn-Key Service,Products exported all over the world,Offer 36 month warranty and are a trustworthy partner.
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