Automotive Wires Dynamic Bending Tester

Standard

• ISO 6722: Road vehicles – Flexible cables for wiring harnesses.
• SAE J1128: Low-voltage primary cable for automotive applications.
• LV 112: Volkswagen Group standard for vibration and bending resistance.

Product Advantages

1. High-Precision Bending Control
   • Adjustable bending angles (30°–135°) and 3-second cycle times simulate real-world dynamic stresses in engine compartments, door harnesses, and steering columns.
2. Robust & Durable Construction
   • Full stainless-steel frame ensures corrosion resistance and long-term reliability, even in high-volume testing environments.
3. Advanced Automation
   • 200W servo motor delivers precise, repeatable motion control for consistent test results.
   • 4-digit counter tracks up to 9,999 cycles with auto-stop functionality.
4. User-Friendly Operation
   • Touchscreen HMI integrated with PLC (Programmable Logic Controller) for intuitive parameter setup and real-time data monitoring.
   • Exportable test reports (CSV/PDF) streamline documentation for quality audits.
5. Versatile Testing
   • Accommodates wires, cables, and connectors with a 200mm sample length and 128mm clamping length, suitable for diverse automotive applications.

Product Features

1. Dynamic Bending System
   • Angle Range: 30°–135° adjustable (minimum 30°, maximum 135°).
   • Cycle Time: 3 seconds per bend (fully programmable).
   • Sample Handling: 200mm total length with 128mm clamping zone for secure fixation.
2. Motor & Control
   • Servo Drive: 200W motor ensures smooth, low-noise operation and ±0.1° angle accuracy.
   • Controller: Touchscreen + PLC combo enables preset protocols and custom test sequences.
3. Safety & Durability
   • Emergency stop button and overload protection safeguard operators and equipment.
   • Stainless-steel components resist wear from repetitive motion and harsh environments.
4. Data Management
   • 4-digit counter with memory retention preserves test progress during power interruptions.
   • Audit trail functionality for traceability in regulated industries.
5. Compliance Tools
   • Preloaded test profiles for ISO, SAE, and OEM-specific standards (e.g., VW, BMW).

Technical Parameters