Cylindrical Battery In-Situ Volume Swelling Testing System
Whats/App: +86 156 1874 6768
Web: standard-groups.com
The Cylindrical Battery In-Situ Volume Swelling Testing System is designed for real-time measurement and analysis of volume and dimensional changes of cylindrical lithium-ion cells during charge and discharge processes. The system uses non-contact laser displacement technology to accurately capture micro-level swelling behavior under controlled temperature and pressure conditions. It provides reliable data support for safety evaluation, reliability testing, and structural optimization of cylindrical batteries.
Application
(1) In-situ volume swelling analysis of cylindrical lithium-ion batteries during cycling.
(2) Expansion behavior evaluation of 18650, 21700, and similar cylindrical cell formats.
(3) Safety and reliability assessment under fast charge, overcharge, and abuse conditions.
(4) Thermal-mechanical coupling analysis under elevated or low-temperature environments.
(5) Fatigue and pressure response testing during long-term cycling.
(6) R&D validation and quality comparison for different cell designs and materials.
Standards
(1) UL 1642 – Standard for Lithium Batteries.
(2) IEC 62660-2 – Secondary Lithium-Ion Cells for the Propulsion of Electric Road Vehicles – Reliability and Abuse Testing.
(3) ASTM E83 – Verification of Linear Displacement Measuring Systems.
(4) ISO 12417-1 – Mechanical Testing of Metals – Dilation Test (reference method).
(5) CE Certification – Conformité Européenne.
Features
(1) Sub-micron non-contact displacement measurement with laser-based sensors.
(2) High-resolution detection of radial and axial swelling during rapid cycling.
(3) Multi-environment testing with integrated temperature chamber.
(4) Dynamic pressure loading capability for fatigue and structural response testing.
(5) Four-channel parallel testing for improved efficiency and data consistency.
(6) Real-time volumetric strain visualization using structured light scanning.
(7) Automatic thermal drift compensation for long-term stability.
(8) Dual redundant safety protection with emergency stop system.
Parameters
| Parameter | Specification |
|---|---|
| Displacement Range | ±1 mm (linear), ±0.5° (angular) |
| Linear Measurement Accuracy | ±0.1 μm |
| Angular Measurement Accuracy | ±0.01° |
| Displacement Resolution | 0.05 μm |
| Temperature Range | -20°C to 150°C |
| Temperature Ramp Rate | ≤ 2°C/min |
| Pressure Range | 0–30 bar |
| Test Channels | 4 channels |
| Data Acquisition Rate | 5,000 points/s/channel |
| Power Supply | AC 100–240 V, 50/60 Hz |
| Dimensions (W×D×H) | 600 × 500 × 1000 mm |
| Weight | 150 kg (net) / 180 kg (gross) |
Accessories
(1) Non-magnetic cylindrical battery holders (18650, 21700).
(2) Laser displacement sensor modules.
(3) Structured light scanning unit.
(4) Temperature-controlled environmental chamber.
(5) Data acquisition and analysis software.
(6) NIST-traceable displacement calibration standards.
Test Procedures
(1) Mount the cylindrical battery into the designated non-magnetic holder.
(2) Align the battery position using the laser-guided positioning system.
(3) Set temperature, pressure, and cycling parameters according to test requirements.
(4) Start the charge/discharge process and initiate in-situ displacement monitoring.
(5) Record real-time swelling data and volumetric strain evolution.
(6) Export and analyze test data for safety evaluation and performance assessment.
Maintenance Information
(1) Periodically calibrate laser displacement sensors using certified standards.
(2) Inspect battery holders and mechanical fixtures for wear or deformation.
(3) Clean optical components to maintain measurement accuracy.
(4) Verify temperature and pressure control modules at regular intervals.
(5) Perform routine software updates and data backups according to laboratory protocols.
在线联系供应商
Other supplier products
 |
Stress Cracking Full Notch Creep Test Equipment ASTM D5397 | Get a quote： Whats/App: +86 156 1874 6768 Web: standard-groups.com Standards (1)ISO 16770: Exclusively designed for full-notch creep testing (F... |
 |
Smart Watch Air Tightness Testing Equipment | Whats/App: +86 156 1874 6768 Web: standard-groups.com The Smart Watch Air Tightness Testing Equipment is designed for precision sealing performan... |
 |
Pipe coating scratch tester | Whats/App: +86 156 1874 6768 Web: standard-groups.com Product Introduction: Paint and varnish scratch resistance tester, also known as scratch r... |
 |
Automotive Wire Hot Water（Salt Water）Resistance Tester | Whats/App: +86 156 1874 6768 Web: standard-groups.com The Automotive Wire Hot Water (Salt Water) Resistance Tester is engineered for long-term (o... |
 |
Tracking indices of solid insulating materials Test Machine ,IEC60112 | Whats/App: +86 156 1874 6768 Web: standard-groups.com Introduction This tester is in accordance with IEC60112 standard . It is suitable for ligh... |
Same products
 |
Large Naïve VHH Library | 卖方: AlpVHHs | Large Naïve VHH Library VHHare single-domain antibodies derived from the variable regions o... |
 |
PH-2398 pH/EC/ORP/温度 多参数测试仪 | 卖方: 科立龙电子股份有限公司 | 大显示，可同时进行水质PH、氧化还原电位、电导率、温度的测量； 带背光LCD显示清晰，功能齐全，精度高； 仪表采用微电脑测量与控制技术，具有自动校准功能，方便实用。 内置蓝牙，可以与电脑或... |
 |
ORP-2026S 防水型 土壤ORP&温度 二合一测试仪 | 卖方: 科立龙电子股份有限公司 | 范围 ORP -999～999mV Temp 0～50℃ 分辨率 ORP 1mV... |
 |
防水型 EC /TDS/温度三合一参数测试仪 | 卖方: 科立龙电子股份有限公司 | 范围 EC ～19.9mS TDS Temp 0～50℃ 分辨率 ... |
 |
EC-98330 电导率营养测试棒 | 卖方: 科立龙电子股份有限公司 | 本营养测试仪适用于水培和农业应用，能够准确测量水中的营养液电导率（EC）单位为mS/cm，以及总溶解固体（TDS）转换为百万分之一（ppm）。 适合需要较高EC值的植物，该测试仪具有高达6.0... |
