.

Torsional Fatigue Tester

Standard

YY/T 0857-2011 (China): Specifies torsional fatigue testing protocols for spinal pedicle screw-rod systems, including load ratios, frequency, and failure criteria.

YY/T 1560-2017 (China): Defines methodologies for evaluating the fatigue strength of spinal implant assemblies under complex loading.

ASTM F1717-18 (International): Standard test methods for spinal implant constructs in vertebrectomy models.

ASTM F2706-19: Specifies static and fatigue testing requirements for occipito-cervical and occipito-cervico-thoracic spinal implants.

Product Advantages

Multi-Axis Torsion Control: Advanced electromagnetic actuators maintain R=-1 load ratio (fully reversed torsion) with ±0.05% accuracy.

5 Million Cycle Endurance: Proven capability to complete YY/T 0857’s 5×10⁶-cycle fatigue test without calibration drift.

Dynamic Angle Control: 0.001° resolution ensures precise replication of physiological spinal motion.

Real-Time Fracture Detection: AI-powered acoustic emission monitoring identifies micro-cracks at sub-millisecond intervals.

Intuitive Workflow: 21.5” capacitive touchscreen with gesture control and pre-loaded SOPs for 10+ implant geometries.

Modular Environmental Chambers: Quick-swap pods for simulated physiological (-20°C to +50°C) and corrosive environment testing.

Product Features

Electromagnetic Servo Motors: Dual-axis torsional actuators (±180° rotation, 50 Nm peak torque).

6-DOF Kinematic Simulation: Replicates natural spinal motion (flexion/extension ±20°, lateral bending ±15°, axial rotation ±10°).

Dynamic Load Control: 0.1–5 Hz frequency range with programmable waveforms (sine, square, random, custom).

Thermal-Mechanical Chamber: ±0.3°C temperature stability with integrated humidity control (10–95% RH).

High-Speed Imaging Ready: Syncs with external cameras for full-field strain mapping (DIC optional upgrade).

Safety System: Triple-redundant emergency stop, overload clutches, and laser-based specimen breakage detection.

Technical Parameters

ParameterSpecification
Max. Torsional Moment ±50 Nm (1 Nm resolution)
Angular Range ±180° (0.001° resolution)
Frequency Range 0.1–5 Hz (0.01 Hz increments)
Load Ratio (R) -1 to 0.1 (adjustable)
Temperature Control -20°C to +50°C (PT1000 sensors)
Humidity Control 10–95% RH (non-condensing)
Data Sampling Rate 100 kHz (synchronized across 16 channels)
Power Requirements 220V/110V ±10%, 50/60Hz, 2.500W
Dimensions (W×D×H) 1.800 × 1.200 × 2.100 mm
Weight 1.100 kg (including environmental chamber)
Noise Level <65 dB (A-weighted)

Accessories

Spinal Implant Fixture Kit:

Self-centering pedicle screw clamps (4.5–7.5 mm diameter compatibility)

Rod-bending jigs with laser-aligned loading anvils

Thermal-Mechanical Chamber:

20L capacity with rapid cooling/heating (15°C/min)

316L stainless steel interior with HEPA filtration

TorsionMaster Pro Software:

Automated S-N curve generation and fatigue limit calculation

21 CFR Part 11-compliant audit trail with blockchain timestamping

Remote monitoring via dedicated iOS/Android app

Operator Kit:

Calibrated torque wrench set (0.5–50 Nm)

Specimen alignment gauges (ASTM F1717 compliant)

Calibration Bundle:

NIST-traceable torque calibration weights

Angular encoder verification tool

Safety Kit:

Laser safety curtains

Acoustic enclosure with 30 dB noise reduction


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