High-precision titanium carbide hard guide wheels
Hard alloy titanium carbide guide wheels are key guiding components in the production of wire and tube materials. They are made by powder metallurgy sintering of high-purity titanium carbide and cobalt binder phases, with a surface hardness as high as HRC88 and wear resistance more than 50 times that of steel guide wheels. The roundness error is controlled within 0.002mm to ensure smooth operation of the wire during high-speed drawing (up to 100m/s), avoiding jitter or offset. In the production of stainless steel wire, the use of this guide wheel can reduce the surface roughness of the steel wire from Ra1.6μm to Ra0.4μm, significantly improving product quality. Compared with ceramic guide wheels, this type of guide wheel has better toughness and is less likely to break due to minor collisions, reducing the frequency of replacement. Its service life is 2 to 3 times that of ceramic guide wheels. In the production of steel cord, a set of guide wheels can produce over 1,000 tons of cord, while ceramic guide wheels can only produce 300 to 500 tons. The cost-performance advantage of guide wheels has enabled them to be widely used in the tire industry, helping to enhance the wear resistance and safety of tires.
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