High Precision Automotive Screw Inspection Production Line | Torque & Fastener Testing Equipment Manufacturer
Get a quote：
Whats/App: +86 156 1874 6768
Web: standard-groups.com
Features
Automated Screw Status Detection: Identifies missing, misaligned, or improperly fastened screws instantly.
Real-Time Judgement & Feedback: Inspection results are output immediately, allowing integration with assembly lines for automatic rejection of defective products.
Programmed Control: Supports combined screw installation and detection operations, minimizing manual intervention.
Batch Production Efficiency: Reduces labor intensity while ensuring consistent product quality.
Compact Layout & Workflow Optimization: Multiple detection stations can be integrated on a single platform, saving space and improving production flow.
Accessories
Vision camera modules or optical sensors
PLC controller and HMI interface
Screw feeder hopper with low-stock sensor
Light barriers for detection and NG channel
Barcode scanner for material verification
Pneumatic blow tubes for screw placement
Alarm and signal lights for fault indication
Test Procedures
Closed-Loop Supply Control
Use PLC and ring-type photoelectric sensors at screw entry and exit points. Signal triggers the locking operation; otherwise, an alarm is issued.
The low-stock sensor in the hopper automatically triggers replenishment to prevent missed supply.
Accurate Detection and Error Prevention
Long/short screw detection uses paired through-beam fiber optics; screws passing through the defined optical zone are accepted, otherwise rejected to NG channel.
Barcode scanning ensures only the correct screw type is supplied.
Optimized Layout and Feed Rate
Adjust vibration frequency to maintain stable feed, achieving standard screw supply speeds of 40 pcs/min or higher.
Minimize the travel distance in blow-tube layout to avoid screw misrouting.
Test feed rhythm to match actual production line pace.
Maintenance Information
Regularly clean vision sensors, optical fibers, and camera lenses to prevent dust interference.
Inspect and lubricate moving parts and vibratory feeders monthly.
Check PLC signal integrity and HMI functionality periodically.
Ensure pneumatic blow tubes and air supply are free of obstruction.
Calibrate detection thresholds according to screw specifications to maintain accuracy.
Send product request
Other supplier products
 |
Glass Scratch/Abrasion Tester | Whats/App: +86 156 1874 6768 Web: standard-groups.com The Glass Scratch/Abrasion Tester is used to test the scratch and abrasion resistance of gl... |
 |
Flammable gas hazard testing system | Whats/App: +86 156 1874 6768 Web: standard-groups.com The Gas Hazard Characteristics Tester is a device used to determine the flammable concentra... |
 |
Automatic voltage internal resistance tester | Whats/App: +86 156 1874 6768 Web: standard-groups.com Standard ASTM E83: Standard Test Method for Verification of Linear Displacement Measurin... |
 |
ASTM Fabric Light Transmission Tester Supplier | Get a quote： Whats/App: +86 156 1874 6768 Web: standard-groups.com Principle: 1. A light source (light bulb) is illuminated, and the light is i... |
 |
Building Materials Cone Calorimeter | Whats/App: +86 156 1874 6768 Web: standard-groups.com Application The Cone Calorimeter is widely used to evaluate fire performance of materials ... |
Same products
 |
China factory electrode TGYS125 for power station Selection of advanced | Seller: DONGFANG YOYIK (DEYANG) ENGNIEERING CO; LTD | "China factory electrode TGYS125 for power station Selection of advanced technology, absolutely f... |
 |
Laser Chuck | Seller: Drake precision technology (changzhou) Co.,Ltd. | Laser Chuck Introduce foreign advanced technology and management concept, High precision pro... |
 |
Power Pallet Jack For Sale | Seller: Jinan Hulk Machinery Co., Ltd | Power Pallet Jack For Sale Electric Pallet Truck For Sale As a supplier of power pallet jac... |
 |
Multi Directional Forklift For Sale | Seller: Jinan Hulk Machinery Co., Ltd | Multi Directional Forklift For Sale Multi Directional Forklift For Sale As a supplier of mu... |
 |
Narrow Aisle Forklift For Sale | Seller: Jinan Hulk Machinery Co., Ltd | Narrow Aisle Forklift For Sale Narrow Aisle Forklift For Sale As a supplier of , we provide... |
