Carbon Black Content Tester
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A Carbon Black Content Tester is an instrument used to measure the carbon black content in materials.
Applications
The Carbon Black Content Tester has wide applications in industrial production, scientific research, and quality control. In industrial production, it can be used to quantitatively analyze the carbon black content in raw materials, thereby controlling the raw material ratio and product quality during the production process. In scientific research, it can be used to quantitatively analyze the carbon black content in new materials, thus understanding the physical and chemical properties of the materials. In quality control, it can be used to quantitatively analyze the carbon black content in products, thereby ensuring the quality and safety of the products.
Standards
GB 13021-1991: Determination of carbon black content in polyethylene compounds.
GB/T 2951.41-2008: Test method for carbon black and ash content in cables and wires.
International Adaptability: Configurable for ASTM D1603 and ISO 6964 equivalency upon request.
Features
Pyrolysis System:
Split-Tube Furnace: Rapid heating (0–1.000°C in 20 minutes) with silicone carbide elements.
NiCr-Ni Thermocouple: ±0.5°C accuracy across 300–1.000°C range.
Gas Control:
Mass flow controllers for nitrogen (1–5 L/min) and air (0.5–2 L/min).
Built-in leak detector with audible/visual alerts.
Weighing Module:
Integrated analytical balance (0.01mg resolution) with anti-vibration table.
Auto-tare function for crucibles and samples.
Data Management:
100-test memory with date/time stamping.
USB/RS-232 ports for PC connectivity and LIMS integration.
Safety Suite:
Emergency off button with E-Stop loop monitoring.
Fume extraction port for lab ventilation systems.
Technical Parameters
| Specification | Details | |
|---|---|---|
| Temperature Range | 300°C to 1.000°C (max. operating temp.) | |
| Temperature Accuracy | ±0.5°C (±0.1°C with calibration kit) | |
| Heating Rate | 0–50°C/min (adjustable) | |
| Gas Purity | 99.99% N₂ (inert) / Ambient air (combustion) | |
| Sample Capacity | 1–5 samples per run (10g max. per sample) | |
| Power Supply | 220V/50Hz (110V/60Hz available) | |
| Dimensions (W×D×H) | 500mm × 400mm × 450mm | |
| Weight | 45 kg (net) |
Accessoriess
Standard Kit:
10 × Porcelain crucibles (ISO 6964 compliant).
Silicone tubing set with quick-connect fittings.
Software Bundle:
LabCarbon Pro™: Automated data reduction with GPC/SEC integration.
CloudQC: Remote monitoring for 21 CFR Part 11 compliance.
Safety Upgrades:
Fume scrubber with activated carbon filter.
Explosion-proof enclosure (ATEX Zone 2).
Calibration Services:
Annual recalibration with NIST-traceable certificate.
Consumables:
50 × Disposable sample boats.
1L Nitrogen purity indicator solution.
Test Procedures
1. Sample Preparation
Weigh 1g of the sample to be tested and place it in the combustion boat according to the test procedure.
2. Instrument Warm-up
Turn on the instrument, purge with nitrogen for a few minutes, and set the heating program.
3. Sample Placement
Place the prepared sample into the quartz tube.
4. Start Testing
Press the test button. Remove the sample after the test is completed.
5. Data Processing
Calculate the test results according to the formula.
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