PV Hail Impact Tester

Application

The tester is suitable for:

Quality control of photovoltaic modules during production.

R&D for new PV module designs and materials.

Verification of hail resistance under extreme weather conditions.

Certification testing in compliance with IEC, UL, and ASTM standards.

Standards

IEC 61215: Mechanical load testing for terrestrial photovoltaic modules

UL 61730: Safety standards for photovoltaic modules under extreme weather conditions

ASTM E1886: Impact resistance testing for building envelopes (adapted for PV applications)

IEC TS 63057: Hail impact simulation protocols for concentrated solar power systems

Features

Precision Engineering: High-speed pneumatic system with ±2% accuracy delivers consistent impact energies.

Adjustable Simulation: Ice ball diameter adjustable from 25 mm to 75 mm to simulate diverse hail sizes.

Safety Assurance: Enclosed chamber with transparent polycarbonate shielding, emergency stop, and over-pressure protection.

User-Friendly Operation: 7” touchscreen HMI with multi-language support and pre-programmed test modes.

High-Speed Imaging: 1000 fps camera captures impact dynamics for post-test analysis.

Automated Control: Programmable ice ball trajectory (0°–90°) and real-time force, velocity, and deformation data logging.

Robust Construction: Stainless steel frame with anti-vibration mounts and low-noise operation (<65 dB).

Customizable: Optional environmental chamber (-40°C to +85°C) for temperature-dependent impact testing.

Parameters

Parameter	Specification
Impact Energy Range	0.5 J – 50 J (adjustable)
Ice Ball Diameter	25 mm, 35 mm, 50 mm, 75 mm
Test Temperature Range	-40°C to +85°C (with optional environmental chamber)
Sample Size	Max. 2200 mm × 1400 mm (dual-station)
Power Supply	220V/380V, 50/60Hz, 3-phase
Air Compressor Requirement	0.6–0.8 MPa, 1.2 m³/min
Dimensions (L×W×H)	3500 mm × 2000 mm × 2500 mm

Accessories

Impact Materials: 100x ice balls (25 mm/35 mm/50 mm/75 mm mix)

Sample Clamping Kit: Adjustable for frameless or framed PV modules

Software Suite: Real-time data acquisition and analysis tool, report generator (PDF/Excel export)

Spare Parts Kit: 2x pneumatic nozzles, 5x O-rings, 1x calibration tool

User Manual: Multilingual printed and digital copy

Test Procedures

Install PV modules securely in the dual-station clamps.

Select ice ball size and impact energy through the touchscreen HMI.

Set test parameters, including trajectory angle (0°–90°) and optional environmental temperature.

Initiate the automated impact sequence.

Monitor high-speed camera footage and real-time data logging for force, velocity, and deformation.

Review test reports and export results for documentation or certification purposes.

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