Gas Pulsation Tester
The Gas Pulse Testing Machine is a specialized system designed for evaluating automotive air-cooled and pressurized components under dynamic gas pressure conditions. You can use it to test turbocharger systems, intercoolers, and other pressurized air components with precise control. The machine provides automatic leak detection and shut-off for failed samples, while performing positive and negative pressure pulse testing to simulate real-world operational conditions.
Standards
The system supports compliance with major automotive engineering standards:
GMW16153. Version Oct. 2014 – GM global engineering standard for materials and component cleanliness/particle control.
TL VW60562‑2010‑06 – Volkswagen Group technical specification for system component performance and reliability.
Fiat 9.02132‑01 – Fiat engineering specification for component performance and testing requirements.
BMW 10403165‑03 – BMW group engineering specification for functional, material, and component testing.
Ford ESBB53‑6C646‑AA – Ford engineering standard for high-pressure intake pipe components.
LH 10354886‑000‑01 – LH internal standard for component durability and functional testing.
Parameters
| Parameter Category | Details |
|---|---|
| Equipment Dimensions | 4100 × 2400 × 2000 mm (W × H × D) |
| Environmental Chamber Dimensions | 1500 × 1500 × 1000 mm (W × H × D) |
| Rated Power | 35 kW |
| Test Medium | Air |
| Pressure Range | -0.5 … 5 bar |
| Pressure Frequency | > 0 … 2 Hz |
| Pressure Waveform | Trapezoidal, near Sine |
| Air Medium Temperature Range | +30 … +250°C |
| Environmental Chamber Temperature | +30 … +250°C |
| Test Channels | 8 |
| Motion Device Frequency | > 0 … 2 Hz |
| Motion Device Amplitude | max. ±30 mm |
Accessories
Environmental chamber with dual access doors
Linear and 3D robotic motion system
Pressure sensors and leak detection units
Air supply system with temperature and pressure control
Windows-based control and data acquisition software
Safety interlocks for failed samples
Sample mounting brackets for turbocharger components
Maintenance Information
Inspect motion devices, robotic arms, and pressure sensors before each test.
Verify air supply, tubing, and chamber seals for leaks.
Periodically calibrate pressure, temperature, and motion sensors.
Clean the environmental chamber and robotic components to prevent contamination.
Replace worn or damaged safety devices to maintain operational integrity.
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