Automotive cable transmission efficiency test system

Whats/App: +86 156 1874 6768

Web: standard-groups.com

Application

This tester is applicable for efficiency testing of various vehicle control cables and flexible shafts, including:

(1) Automotive throttle cable efficiency testing

(2) Automotive clutch cable efficiency testing

(3) Automotive gear shift cable efficiency testing

(4) Automotive brake and parking brake cable efficiency testing

(5) Motorcycle throttle, clutch, and brake cable efficiency testing

(6) Bowden cables and flexible shaft transmission efficiency testing

(7) Control cables for electric vehicles, light vehicles, and specialty vehicles

(8) R&D, type testing, and mass production quality inspection of control cables

Standards

(1) Q/CT 29101-92 — Automotive Cable Assemblies

(2) QC/T 29101-2014 (Reference) — Automotive Control Cable Assemblies

(3) Q/SQR.04.828-2007 — Automotive Control Cable Efficiency Test Method

(4) Q/SQR.04.285 — Automotive Control Cable Performance Test Specification

(5) Q/SQR.04.405-2006 — Motorcycle Control Cable Assemblies Test Method

(6) Q/SQR.04.821-2007 — Automotive & Motorcycle Flexible Shaft and Cable Performance Test Specification

Accessories

Name	Description
Cable-specific fixtures	Secure cable ends
T-shaped guide plate	Cable installation and routing
Curve forming mechanism	S-shape or U-shape routing simulation
Force sensors	Measure tension and fixed end load
Displacement sensors	Measure stroke and displacement
Print paper	Output for test data and curves
Fasteners	For fixing specimens

Test Procedures

(1) Install the cable specimen according to the selected layout (straight, S-shape, or U-shape) per the applicable standard.

(2) Securely clamp both ends using the appropriate fixtures to prevent slippage.

(3) Set push/pull speed according to the relevant standard or company specification.

(4) Start the test; the system applies controlled push-pull forces while measuring force and displacement at both ends.

(5) Monitor the test to ensure smooth loading and consistent data collection.

(6) Upon completion of the specified stroke or cycle, stop the test.

(7) Record data, generate force–force and displacement–time curves, and calculate load and displacement efficiency.

Maintenance Information

(1) Regularly check the clamping fixtures, T-guides, and curve forming mechanisms for wear or loosening.

(2) Keep moving parts clean and lubricated.

(3) Periodically verify the calibration and accuracy of force and displacement sensors.

(4) Replace consumables such as print paper as needed.

(5) Ensure the control system and power supply are functioning properly.

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