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Liquid-Filled Test Dummy

Whats/App: +86 156 1874 6768

Web: standard-groups.com

Applications

Water-filled Dummies are widely used by automotive manufacturers both domestically and internationally.

Standards

Toyota, Honda, Nissan; Mercedes-Benz, BMW, Volkswagen; General Motors, Ford; Hyundai, Kia; as well as automakers from India, Pakistan, Europe, South Africa, the Middle East, and domestic Chinese manufacturers including SAIC, FAW, BAIC, Volkswagen, King Long, Yutong, JAC, Geely, BYD, Haima, and others.

Parameters

1. 75kg Class Weight Dummy

ItemSpecification
External Dimensions 690 × 520 × 400mm
Standard Volume 70L
Material High-strength PE
Left-Right Width 400mm
Front-Rear Width 520mm
Center of Gravity Height 240mm
Base Height 240mm
Total Height 690mm
Water Inlet Diameter 86mm
Application Automobile, locomotive, high-speed rail, or space simulation
Ballast (Liquid) Liquid (water), total weight 65–75kg after filling
Ballast (Solid) Solid (sand/pebbles/glass beads/iron sand), total weight 100–120kg
Customization Customizable color, shape, size, lifting straps, lifting rings, sensors, etc.

2. 85kg & 90kg Class Weight Dummy

ItemSpecification
External Dimensions 700 × 620 × 400mm
Standard Volume 85L
Material High-strength PE
Left-Right Width 400mm
Front-Rear Width 620mm
Center of Gravity Height 240mm
Base Height 240mm
Total Height 700mm
Water Inlet Diameter 86mm
Application Automobile, locomotive, high-speed rail, or space simulation
Ballast (Liquid) Liquid (water), total weight 85–95kg after filling
Ballast (Solid) Solid (sand/pebbles/glass beads/iron sand), total weight 120–140kg
Customization Customizable color, shape, size, lifting straps, lifting rings, sensors, etc.

Accessories

Compatible with sandbags in the following weights: 1kg, 3kg, 5kg, 7kg, 10kg, 15kg, 20kg, 30kg, 40kg, 50kg

Test Procedures

1.Selection: Choose the appropriate dummy class (75kg or 85/90kg) based on the occupant profile required by your test standard.

2.Filling: Place the dummy on a scale. Use the 86mm inlet to fill it with water (for standard weight) or solids (for higher weight) until you reach the target mass.

3.Positioning: Place the dummy centrally in the vehicle seat. Ensure the base is flush against the seat back to maintain the correct CoG.

4.Binding: Pull the vehicle seatbelt across the dummy and click it into the buckle. Tighten the belt to ensure the dummy remains stationary during acceleration or braking.

5.Verification: Check that the dummy does not interfere with steering or other cabin controls if placed in the front seats.

6.Drainage: After testing is complete, drain the liquid to return the dummy to its lightweight state for easy storage.


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