Liquid-Filled Test Dummy
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Web: standard-groups.com
Applications
Water-filled Dummies are widely used by automotive manufacturers both domestically and internationally.
Standards
Toyota, Honda, Nissan; Mercedes-Benz, BMW, Volkswagen; General Motors, Ford; Hyundai, Kia; as well as automakers from India, Pakistan, Europe, South Africa, the Middle East, and domestic Chinese manufacturers including SAIC, FAW, BAIC, Volkswagen, King Long, Yutong, JAC, Geely, BYD, Haima, and others.
Parameters
1. 75kg Class Weight Dummy
| Item | Specification |
|---|---|
| External Dimensions | 690 × 520 × 400mm |
| Standard Volume | 70L |
| Material | High-strength PE |
| Left-Right Width | 400mm |
| Front-Rear Width | 520mm |
| Center of Gravity Height | 240mm |
| Base Height | 240mm |
| Total Height | 690mm |
| Water Inlet Diameter | 86mm |
| Application | Automobile, locomotive, high-speed rail, or space simulation |
| Ballast (Liquid) | Liquid (water), total weight 65–75kg after filling |
| Ballast (Solid) | Solid (sand/pebbles/glass beads/iron sand), total weight 100–120kg |
| Customization | Customizable color, shape, size, lifting straps, lifting rings, sensors, etc. |
2. 85kg & 90kg Class Weight Dummy
| Item | Specification |
|---|---|
| External Dimensions | 700 × 620 × 400mm |
| Standard Volume | 85L |
| Material | High-strength PE |
| Left-Right Width | 400mm |
| Front-Rear Width | 620mm |
| Center of Gravity Height | 240mm |
| Base Height | 240mm |
| Total Height | 700mm |
| Water Inlet Diameter | 86mm |
| Application | Automobile, locomotive, high-speed rail, or space simulation |
| Ballast (Liquid) | Liquid (water), total weight 85–95kg after filling |
| Ballast (Solid) | Solid (sand/pebbles/glass beads/iron sand), total weight 120–140kg |
| Customization | Customizable color, shape, size, lifting straps, lifting rings, sensors, etc. |
Accessories
Compatible with sandbags in the following weights: 1kg, 3kg, 5kg, 7kg, 10kg, 15kg, 20kg, 30kg, 40kg, 50kg
Test Procedures
1.Selection: Choose the appropriate dummy class (75kg or 85/90kg) based on the occupant profile required by your test standard.
2.Filling: Place the dummy on a scale. Use the 86mm inlet to fill it with water (for standard weight) or solids (for higher weight) until you reach the target mass.
3.Positioning: Place the dummy centrally in the vehicle seat. Ensure the base is flush against the seat back to maintain the correct CoG.
4.Binding: Pull the vehicle seatbelt across the dummy and click it into the buckle. Tighten the belt to ensure the dummy remains stationary during acceleration or braking.
5.Verification: Check that the dummy does not interfere with steering or other cabin controls if placed in the front seats.
6.Drainage: After testing is complete, drain the liquid to return the dummy to its lightweight state for easy storage.
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