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SAE J1128 Automotive Cable Penetration Tester

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Whats/App: +86 156 1874 6768

Web: standard-groups.com

The Automotive Wire Puncture Tester is designed to evaluate the insulation strength of automotive wires. It is an essential testing instrument for manufacturers to ensure wire quality and compliance with safety standards.

Application

(1) Automotive wire production lines – monitor insulation strength during manufacturing.

(2) Research and development – verify insulation performance of new wire materials.

(3) Quality control – ensure each batch of wires meets SAE safety requirements.

(4) Certification testing – comply with automotive electrical wire standards.

(5) Electrical component testing – assess wires used in harnesses and control systems.

Standards

(1) SAE J1128-2005 – Automotive wire insulation strength and puncture resistance

Accessories

(1) Steel puncture rod (3 mm diameter)

(2) Sample clamps and holders

(3) Software package for test control and reporting

(4) Calibration weights

(5) Power cables and connectors

Parameters

ParameterSpecification
Applied Force Range 12–20 kg, 1–200 kg
Force Application Speed Adjustable via potentiometer or controlled automatically by software
Test Report Generates test report files
Drive Type Standard variable-speed motor or servo motor
Force Application Rate 2.3 kg/min
Steel Rod Diameter 3 mm
Test Voltage 24 V
Detection Action Current 5 mA
Power 500 W
Power Supply AC 220 V

Features

(1) Precise force application for consistent puncture testing.

(2) Adjustable speed to accommodate different wire specifications.

(3) Automatic software control for repeatable testing and reporting.

(4) Generates detailed test reports for quality documentation.

(5) Supports both standard motor and servo-driven operation for flexibility.


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