SAE J1128 Automotive Cable Penetration Tester
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The Automotive Wire Puncture Tester is designed to evaluate the insulation strength of automotive wires. It is an essential testing instrument for manufacturers to ensure wire quality and compliance with safety standards.
Application
(1) Automotive wire production lines – monitor insulation strength during manufacturing.
(2) Research and development – verify insulation performance of new wire materials.
(3) Quality control – ensure each batch of wires meets SAE safety requirements.
(4) Certification testing – comply with automotive electrical wire standards.
(5) Electrical component testing – assess wires used in harnesses and control systems.
Standards
(1) SAE J1128-2005 – Automotive wire insulation strength and puncture resistance
Accessories
(1) Steel puncture rod (3 mm diameter)
(2) Sample clamps and holders
(3) Software package for test control and reporting
(4) Calibration weights
(5) Power cables and connectors
Parameters
| Parameter | Specification |
|---|---|
| Applied Force Range | 12–20 kg, 1–200 kg |
| Force Application Speed | Adjustable via potentiometer or controlled automatically by software |
| Test Report | Generates test report files |
| Drive Type | Standard variable-speed motor or servo motor |
| Force Application Rate | 2.3 kg/min |
| Steel Rod Diameter | 3 mm |
| Test Voltage | 24 V |
| Detection Action Current | 5 mA |
| Power | 500 W |
| Power Supply | AC 220 V |
Features
(1) Precise force application for consistent puncture testing.
(2) Adjustable speed to accommodate different wire specifications.
(3) Automatic software control for repeatable testing and reporting.
(4) Generates detailed test reports for quality documentation.
(5) Supports both standard motor and servo-driven operation for flexibility.
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