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In-situ Gas Analysis System for Lithium Battery Thermal Runaway

Get a quote:

Whats/App: +86 181 0160 0864

Web: gellowen.co.uk

The In-situ Gas Analysis System for Lithium Battery Thermal Runaway is an advanced testing platform designed to trigger and monitor battery thermal runaway events within a controlled environment. Using a battery cell pressure vessel as the primary trigger carrier, the system integrates real-time signal detection, gas sampling, and online gas composition analysis. It enables flexible sample loading, thermal runaway initiation, and precise monitoring of generated gases, while providing reliable measurement data for gas volume, gas evolution rate, and explosion pressure. This system supports research, production, and safety assessment of lithium batteries, contributing to effective hazard evaluation across multiple applications.

Application

Battery Research and Development

Provides controlled thermal runaway testing for lithium battery cells, enabling analysis of gas composition, pressure evolution, and reaction kinetics.

Battery Manufacturing and Quality Control

Evaluates battery safety and consistency under abuse conditions, supporting process improvements and production safety verification.

Battery Safety Certification

Offers standardized testing aligned with UL 9540A for thermal runaway fire propagation, supporting regulatory compliance.

Academic and Industrial Research

Enables detailed study of battery thermal behavior, including gas generation, explosion pressure, and component analysis, facilitating material and system-level research.

Standards

The system is compliant with the following standard:

(1) UL 9540A-2025 – Standard for Testing Thermal Runaway Fire Propagation in Battery Energy Storage Systems

Parameters

ItemSpecification
Platform Dimensions Determined by sample volume requirements
Control Cabinet 650(L) × 675(W) × 1750(H) mm
Fourier Transform Infrared (FTIR) System 650(W) × 675(D) × 1750(H) mm
Power Supply AC 220 V, 30 A
Weight Approximately 900 kg
Backup Gas Source Nitrogen ≥ 99.99%

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