In-situ Gas Analysis System for Lithium Battery Thermal Runaway
Get a quote：
Whats/App: +86 181 0160 0864
Web: gellowen.co.uk
The In-situ Gas Analysis System for Lithium Battery Thermal Runaway is an advanced testing platform designed to trigger and monitor battery thermal runaway events within a controlled environment. Using a battery cell pressure vessel as the primary trigger carrier, the system integrates real-time signal detection, gas sampling, and online gas composition analysis. It enables flexible sample loading, thermal runaway initiation, and precise monitoring of generated gases, while providing reliable measurement data for gas volume, gas evolution rate, and explosion pressure. This system supports research, production, and safety assessment of lithium batteries, contributing to effective hazard evaluation across multiple applications.
Application
Battery Research and Development
Provides controlled thermal runaway testing for lithium battery cells, enabling analysis of gas composition, pressure evolution, and reaction kinetics.
Battery Manufacturing and Quality Control
Evaluates battery safety and consistency under abuse conditions, supporting process improvements and production safety verification.
Battery Safety Certification
Offers standardized testing aligned with UL 9540A for thermal runaway fire propagation, supporting regulatory compliance.
Academic and Industrial Research
Enables detailed study of battery thermal behavior, including gas generation, explosion pressure, and component analysis, facilitating material and system-level research.
Standards
The system is compliant with the following standard:
(1) UL 9540A-2025 – Standard for Testing Thermal Runaway Fire Propagation in Battery Energy Storage Systems
Parameters
| Item | Specification |
|---|---|
| Platform Dimensions | Determined by sample volume requirements |
| Control Cabinet | 650(L) × 675(W) × 1750(H) mm |
| Fourier Transform Infrared (FTIR) System | 650(W) × 675(D) × 1750(H) mm |
| Power Supply | AC 220 V, 30 A |
| Weight | Approximately 900 kg |
| Backup Gas Source | Nitrogen ≥ 99.99% |
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