Orthopedic External Fixator Mechanical Testing Equipment Manufacturer
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Whats/App: +86 156 1874 6768
Web: standard-groups.com
Standards
(1)YY/T 0856-2011 (China): Specifies mechanical testing protocols for metal angular fixators, including single-compression bending and bending fatigue tests.
(2)ASTM F384-17 (International): Defines methodologies for evaluating the static and fatigue performance of orthopedic angular stabilization devices.
(3)ISO 12177-2: Additional compliance for four-point bending fatigue testing of bone plates.
Product Advantages
Multi-Axial Testing: Combines single-compression bending and fatigue testing in one modular system.
High-Precision Actuation: Electromagnetic servo motor ensures ±0.05% force accuracy at 5Hz operation.
Anatomical Simulation: 4-point bending fixture replicates physiological stress patterns (0°–90° angle adjustment).
Biorelevant Environment: 37±1°C saline bath with protein skimmer for in vitro corrosion testing.
AI-Powered Analytics: Machine learning identifies creep-fatigue interactions in real-time.
Regulatory Compliance: Pre-loaded YY/T 0856/ASTM F384 protocols with automated reporting.
Product Features
Electromagnetic Servo Actuator: 10 kN axial/5 Nm torsional capacity with programmable load ratios (R=0.1–10).
4-Point Bending Fixture: Self-aligning anvils accommodate fixator lengths (50–200 mm) and angles (0°–90°).
Dynamic Load Control: 0.1–30 Hz frequency range with sine/square/random waveforms.
Thermal-Mechanical Chamber: 37±0.5°C recirculating saline bath with anti-evaporation design.
High-Resolution Imaging: Built-in 5MP camera system for crack propagation analysis.
Safety Suite: Emergency stop, overload clutches, and leak detection system.
Technical Parameters
| Parameter | Specification |
|---|---|
| Max. Bending Force | ±10.000 N (0.01 N resolution) |
| Max. Torsional Moment | ±5 Nm (0.001 Nm resolution) |
| Frequency Range | 0.1–30 Hz (0.01 Hz increments) |
| Load Ratio (R) | 0.1–10 (adjustable) |
| Bending Angle Range | 0°–90° (0.1° resolution) |
| Saline Bath Temperature | 37±0.5°C (PT1000 sensor) |
| Data Sampling Rate | 10 kHz (synchronized across 8 channels) |
| Power Requirements | 220V/110V ±10%, 50/60Hz, 1.800W |
| Dimensions (W×D×H) | 600 × 500 × 800 mm |
| Weight | 95 kg (net) / 110 kg (with bath) |
| Noise Level | <55 dB (A-weighted) |
Accessories
(1)Angular Fixator Fixture Kit:
Self-centering clamps (50–200 mm fixator compatibility)
Anatomical angle adapters (0°–90° adjustment)
(2)Thermal-Mechanical Bath:
20L capacity with recirculating pump
Corrosion-resistant titanium interior
(3)AngleFix Pro Software:
Automated stiffness degradation tracking and fatigue limit calculation
21 CFR Part 11-compliant audit trail with blockchain timestamping
Remote monitoring via iOS/Android app
(4)Operator Kit:
Calibrated torque wrench set (0.1–10 Nm)
Fixator alignment jigs (ASTM F384 compliant)
(5)Calibration Bundle:
NIST-traceable force/torque calibration weights
Angular encoder verification tool
(6)Safety Kit:
Leak detection system
Acoustic enclosure with 25 dB noise reduction
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