Compressors & Gears
Rayforce's metal die casting gearscan be applied to Turbo blowers, air control components, piston compressors, casting gears, etc.
Application of Die Casting Gears in Air Compressors
With the continuous development of the automotive industry, the efficient high-precision die cast iron gearsproduction process including squeeze die casting is widely used in the production of automotive parts. Among them, the air conditioning compressor shell is a class of commonly used casting gears. This kind of shell product design has a compact structure and high requirements for sealing. The whole machine's annual leakage requirements are strict. Once a large refrigerant leakage will affect the cooling effect of automotive air conditioning, which will seriously lead to air conditioning not cooling. For the lower shell, airtight inspection requirements generally to the pressure of about 3MPa, holding pressure time of about 2min conditions shall not leak. To achieve these leak detection conditions, slight fluctuations in the quality of the casting, it is easy to cause bulk leakage, which will seriously affect the host plant production schedule on schedule. Overall, the application of die casting gears in air compressors is a reliable and cost-effective solution for producing high-quality gears that meet the demanding requirements of industrial applications.
Requirement of Die Casting Gears in Air Compressors
The lower casing is an important part of an automobile air conditioner compressors, which has high requirements for its performance. The influence of casting gears shape structure and mold scheme design makes the casting easy to produce casting defects, which leads to the leakage of the product becoming scrap after machine addition and seriously affects the subsequent assembly work beat and progress.
The analysis result of the die casting system composed of mold and die casting gears machine, after the improvement of die casting mold pouring system, the filling speed of the mold is reduced down, while the filling time is shortened significantly, no sticky mold occurs again at the gate. The casting gears are effectively shrunken. The spraying time is also reduced to the normal level. The passing rate of the product in actual production is increased from 70% to more than 97%, thus significantly reducing the product cost. Sometimes this process is related to silica sol casting. Besides, this has greatly reduced the product cost, prolonged the service life of the mold, enhanced the market competitiveness of the product, and brought good economic benefits to the enterprise.
If you are looking for a reliable cast metal manufacturer, please choose us, and we will be your best partner.
Send product request
Other supplier products
 |
Investment Casting | Investment casting, also called the lost-wax casting process, is actually an ancient metal casting technology with a history of over 6,000 years. I... |
 |
Investment Casting | Direct investment casting, also called the lost-wax casting process, is actually an ancient metal investment casting technologywith a history of ov... |
 |
Semi-Solid Die Casting | Based on the theory of stir cast invented by Mr. D.B. Spencer and M.C.Flemings, the semi-solid die casting technic has been further developed and a... |
 |
Vacuum Investment Casting | Vacuum investment castingis one of the precision investment casting methods. This special technic is mainly applying to producing the small but hig... |
 |
Sand Casting | Sand casting is the most commonly applied method for casting the metal part. It suits most of the raw materials, ferroalloy, and non-ferroalloy bot... |
Same products
 |
GT-FM24-PLC Filling Machine(3+9+9+3) Triple Guide Tube | Seller: Zhaoqing City Greater Technology Co., Ltd | * Description GT-FM-PLC (triple guide tubes in 6-48 station)MGO powder filling machine, is improv... |
 |
High Speed Flat Wire Coil Winding Machine for EV Traction Motor Manufacturing | Seller: Eurion Automation Co., Ltd. | High-Precision Servo Control System：Equipped with an industrial-grade control platform and import... |
 |
GT-FM18-PLC Filling Machine(8+2+8) Triple Guide Tube | Seller: Zhaoqing City Greater Technology Co., Ltd | * Description GT-FM-PLC (triple guide tubes in 6-48 station)MGO powder filling machine, is improv... |
 |
48 Station Fillimg Mahcine GT-FM48 | Seller: Zhaoqing City Greater Technology Co., Ltd | * DescriptionFM filling machine suitable for fill tubular heaters in long length, different diame... |
 |
8 Station Fillimg Mahcine GT-FM8 | Seller: Zhaoqing City Greater Technology Co., Ltd | * Description FM filling machine suitable for fill tubular heaters in long length, different diam... |
