Compressors & Gears
Rayforce's metal die casting gearscan be applied to Turbo blowers, air control components, piston compressors, casting gears, etc.
Application of Die Casting Gears in Air Compressors
With the continuous development of the automotive industry, the efficient high-precision die cast iron gearsproduction process including squeeze die casting is widely used in the production of automotive parts. Among them, the air conditioning compressor shell is a class of commonly used casting gears. This kind of shell product design has a compact structure and high requirements for sealing. The whole machine's annual leakage requirements are strict. Once a large refrigerant leakage will affect the cooling effect of automotive air conditioning, which will seriously lead to air conditioning not cooling. For the lower shell, airtight inspection requirements generally to the pressure of about 3MPa, holding pressure time of about 2min conditions shall not leak. To achieve these leak detection conditions, slight fluctuations in the quality of the casting, it is easy to cause bulk leakage, which will seriously affect the host plant production schedule on schedule. Overall, the application of die casting gears in air compressors is a reliable and cost-effective solution for producing high-quality gears that meet the demanding requirements of industrial applications.
Requirement of Die Casting Gears in Air Compressors
The lower casing is an important part of an automobile air conditioner compressors, which has high requirements for its performance. The influence of casting gears shape structure and mold scheme design makes the casting easy to produce casting defects, which leads to the leakage of the product becoming scrap after machine addition and seriously affects the subsequent assembly work beat and progress.
The analysis result of the die casting system composed of mold and die casting gears machine, after the improvement of die casting mold pouring system, the filling speed of the mold is reduced down, while the filling time is shortened significantly, no sticky mold occurs again at the gate. The casting gears are effectively shrunken. The spraying time is also reduced to the normal level. The passing rate of the product in actual production is increased from 70% to more than 97%, thus significantly reducing the product cost. Sometimes this process is related to silica sol casting. Besides, this has greatly reduced the product cost, prolonged the service life of the mold, enhanced the market competitiveness of the product, and brought good economic benefits to the enterprise.
If you are looking for a reliable cast metal manufacturer, please choose us, and we will be your best partner.
Send product request
Other supplier products
 |
Metal Casting | Casting process usually refers to the metal casting process, is one of heating processing technologies handled by humans can be found recorded as e... |
 |
Investment Casting | Investment casting, also called the lost-wax casting process, is actually an ancient metal casting technology with a history of over 6,000 years. I... |
 |
Squeeze Die Casting | The squeeze die casting, also called extrusion casting or liquid die forging, is a kind of newly developed metal forming technic that combines the ... |
 |
Agriculture & Vehicle | Die Casting in Automotive Industry Rayforce's metal casting truckcan be applied to plough, tractor part, soil cultivation, planting, harvesting,... |
 |
Stainless Steel Investment Casting | The stainless steel has much better physical properties then iron and normal steel, but it possesses worse casting properties. Because the stainles... |
Same products
 |
T38 10inch 12inch China Threaded Extension Drill Rod | Seller: Litian Heavy Industry Machinery Co., Ltd | Product Details： Product Name: T38 Drill Rod Place of Origin: China Brand Name: LITIAN Certif... |
 |
Shank Adapter HC | Seller: Litian Heavy Industry Machinery Co., Ltd | Litian shank adapters use high-quality alloy structural steel, and adopt a complete set of mature... |
 |
Shank Adapter | Seller: Litian Heavy Industry Machinery Co., Ltd | Top hammer shank adaptors, the role of which in rock drilling is to directly bear the impact ener... |
 |
Retrac Button Bit | Seller: Litian Heavy Industry Machinery Co., Ltd | Retract drill bit chinaare mainly used in loose rock mass with relatively broken rock. The retrac... |
 |
Reaming Bit | Seller: Litian Heavy Industry Machinery Co., Ltd | Reaming bit, also known as pilot reamer bit, is a hole opener that drills a pilot hole to a certa... |
