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Epoxy Anti-Corrosion Powder Coating for Firefighting Steel Pipes

Surface Finish Options Overview

Product Introduction:

This product is formulated using linear phenolic epoxy resin, polyurethane-modified epoxy resin, and advanced curing agents, designed and manufactured based on a new formulation concept. It features high reactivity, strong adhesion, high cross-link density, and excellent resistance to chemicals, solvents, cathodic disbondment, as well as superior flexibility, impact resistance, and high-temperature resistance.

Product Features:

Excellent adhesion to the substrate.

Strong anti-corrosion capability.

Good leveling, high gloss, and dense coating.

Superior high-temperature cathodic disbondment resistance.

Extremely strong flexibility, capable of passing the 4/5 flattening and post-grooving tests.

Good performance in withstanding high and low temperatures.

Strong resistance to boiling water.

Powder Coating Performance Parameters

ItemQuality IndicatorTest Method
Appearance Uniform color, no lumps Visual inspection
Density (g/cm³) 1.3-1.7 GB/T 4472
Volatile Content (%) ≤ 0.6 GB/T 6554
Curing Time (s) 180°C ≤ 5 minutes SY/T 0315-2005
230°C ≤ 3 minutes

Cured Powder Coating Performance Parameters

Test ItemTechnical IndicatorTest Method
Appearance Uniform color, no bubbles, cracks, or pinholes Visual inspection
Adhesion (Grade) 1-3 CJ/T 120-2008
Pinholes No electrical spark generation GB/T 5135.20-2010
Impact Resistance No peeling, no cracking GB/T 5135.20-2010
High-Temperature Resistance (300°C/1h) Coating shows no detachment, bulging, cracking, peeling, or damage GB/T 5135.20-2010
Low-Temperature Resistance Coating shows no detachment or damage, adhesion grade 1-3 GB/T 5135.20-2010
Pressure Cycling Coating shows no detachment or damage, adhesion grade 1-3 GB/T 5135.20-2010
Temperature Cycling Coating shows no detachment or damage, adhesion grade 1-3 GB/T 5135.20-2010
Boiling Water Aging Coating shows no detachment or damage GB/T 5135.20-2010
Vacuum Resistance Coating shows no detachment GB/T 5135.20-2010
Flexibility Coating shows no detachment or cracking GB/T 5135.20-2010
Flattening Test Coating shows no peeling or cracking GB/T 5135.20-2010

Compliance Standards:

GB/T 5135.20-2010; CJ/T 120-2008

Application Fields:

Anti-corrosion coating for internal and external surfaces of water supply pipes used in firefighting.

Application Processes:

Spraying, dip coating, etc.

Precautions:

The steel pipe surface should be free of oil and moisture; the surface treatment quality should reach Sa2 1/2 level (GB/T 8923); the anchor pattern depth should be 50-90 mm; dust and abrasives on the steel pipe surface should be blown clean. Preheating temperature should be controlled between 180-240°C.

The product should be stored in a well-ventilated, dry indoor environment with a temperature below 30°C, away from heat sources, corrosive chemicals, and chemical solvents, and protected from strong light exposure. The stacking height should not exceed four layers. Avoid long-term pressure and ensure the packaging box is sealed to prevent caking and moisture, which can affect fluidization performance.

To ensure thorough curing of the epoxy coating and better anti-corrosion performance, it is recommended to preheat the steel pipe surface to above 200°C to improve the curing completion rate.


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