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Economic Engineering Railway Commercial Concrete Batching Plant

The Engineering Concrete Batching Plant is equipped with a 3-bin accumulative weighing aggregate batcher, a trough belt aggregate conveyor, a cement/fly ash weighing hopper, a water weighing bin, an additive weighing tube, and a twin-shaft compulsory mixer. The entire production line can operate both automatically and manually through an intelligent computer control system.

  • Requires minimal space and offers a low investment cost.
  • Modular design allows for easy installation and relocation.
  • Powerful mixing capability ensures high-quality concrete production.
  • Simple to operate and maintain.
  • Compact design includes all essential functions.

3. Application of Engineering Concrete Plant

Engineering Concrete Plants are ideal for medium-sized, fast-paced projects in remote areas, such as roads, bridges, and tunnels. They are also a perfect choice for new investors entering the Ready-Mix Concrete (RMC) business due to their efficiency and suitability for various project types.

Aggregate Batcher

  1. The 1-to-4 bin weighing system operates independently and simultaneously, ensuring efficiency.
  2. Equipped with a double door outlet controlled by a TAIWAN Airtac air cylinder for smooth operation.
  3. USA TOLEDO load cells ensure fast dosing and enhanced weighing accuracy.
  4. ITALY OLI vibrators prevent material sticking, ensuring smooth feeding.

Plane Belt Conveyor

  1. The 18-20 degree inclined belt conveyor ensures stability and prevents material leakage.
  2. Double-sided aisles provide easy access for maintenance and enhance safety.
  3. A protective rain cover shields the conveyor from direct sunlight and rain damage.
  4. The 5-layer canvas belt, with a thickness of up to 12mm, offers durability and strength.

Aggregate Transit Hopper

  1. While the first batch is mixing, the second batch is weighed simultaneously, increasing efficiency.
  2. Mounted on top of the mixer, it can feed aggregates in just 5 seconds.
  3. The short dosing time ensures higher efficiency and guarantees smooth production.

Cement & Fly Ash Weighing

  1. Each hopper is equipped with three load cells, ensuring high accuracy in weighing.
  2. Features Italy SICOMA butterfly valves, Italy OLI vibrators, and USA TOLEDO load cells for reliable performance.
  3. The permeable design balances the internal and external pressure of the weighing bin for optimal accuracy.

Water & Admixture Weighing

  1. Stainless steel bin for additives, offering protection against rust and corrosion.
  2. Equipped with both rough and precise weighing devices to ensure accurate measurements.
  3. Features USA TOLEDO load cells, GUOTAI butterfly valves, and a stainless steel pump for reliable and durable performance.

Impulse Dust Filter

  1. The external packing for the mixing tower minimizes dust and noise emissions. An impulse filter is installed at the mixer's air outlet to collect and reuse dust, while also reducing internal pressure within the mixer.
  2. Removes up to 99% of dust, ensuring low maintenance costs and high efficiency.

Twin-Shaft Compulsory Mixer

  1. Multi-seal protection at the shaft ends effectively prevents leakage.
  2. Heavy-duty design ensures stable and reliable operation.
  3. Equipped with wear-resistant alloy blades and lining tiles, capable of continuous mixing for up to 160,000 cycles.
  4. An automatic lubricating pump eliminates the need for grease distributor maintenance, improving overall reliability.
  5. The spray water system reduces dust emissions, shortens mixing time, and minimizes concrete sticking.

Intelligent Computer Control System

  1. Equipped with SIEMENS electrical components for reliable performance.
  2. All cables and wire connections are coded for easy tracking and maintenance.
  3. Can be operated both automatically and manually, with an English interface.
  4. Easy to set and store production formula lists, as well as check and print reports and bills.
  5. Restricted permissions ensure that only authorized personnel can change parameters.
  6. Dual computer synchronized control guarantees continuous, uninterrupted operation.

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