HZS Series Ready Mixed Concrete Cement Batching Mixing Plant

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Ready-Mixed Concrete Batching Plants are composed of nine key sections: aggregate weighing and conveying system, cement weighing system, water weighing system, additive weighing system, mixer system, dust removal system, pneumatic system, computer control system, and cement silo. The modular design allows for quick installation and relocation, while the fully automatic control system enables easy operation and reduces the need for additional civil workers. The external packing of the mixing tower and main conveyor minimizes dust and noise emissions while enhancing the overall aesthetic. The HZS series Ready-Mixed Concrete Batching Plants come in various models, including HZS60, HZS90, HZS120, and HZS180.

• Separate weighing systems ensure fast dosing and high accuracy.
• Guaranteed production capacity.
• Easy maintenance, low cost, and long service life.
• MAO series twin-shaft compulsory mixer is wear-resistant with perfect sealing, ensuring 160,000 batches of consistent mixing.
• Modular design for fast installation with minimal on-site welding.
• Impulse dust filter collects and reuses dust.
• Double computer synchronized control for continuous, uninterrupted production.
• Easy-to-save and printable reports for customer or financial analysis.

3. Application of Ready-Mixed Concrete Batching Plants

Ready-Mixed Concrete Batching Plants, known for their excellent weighing accuracy, smart control system, and integrated print functionality, are highly popular for medium to large-scale projects such as roads, bridges, highways, and airports. Additionally, they are an ideal choice for Ready-Mix Concrete (RMC) businesses and Precast Concrete (PC) factories due to their reliability and efficiency.

Main Characteristics

Aggregate Batcher

1. The 1-to-4 bin weighing system operates independently and simultaneously, ensuring efficiency.
2. Equipped with a double door outlet controlled by a TAIWAN Airtac air cylinder for smooth operation.
3. USA TOLEDO load cells ensure fast dosing and enhanced weighing accuracy.
4. ITALY OLI vibrators prevent material sticking, ensuring smooth feeding.

Plane Belt Conveyor

1. The 18-20 degree inclined belt conveyor ensures stability and prevents material leakage.
2. Double-sided aisles provide easy access for maintenance and enhance safety.
3. A protective rain cover shields the conveyor from direct sunlight and rain damage.
4. The 5-layer canvas belt, with a thickness of up to 12mm, offers durability and strength.

Aggregate Transit Hopper

1. While the first batch is mixing, the second batch is weighed simultaneously, increasing efficiency.
2. Mounted on top of the mixer, it can feed aggregates in just 5 seconds.
3. The short dosing time ensures higher efficiency and guarantees smooth production.

Cement & Fly Ash Weighing

1. Each hopper is equipped with three load cells, ensuring high accuracy in weighing.
2. Features Italy SICOMA butterfly valves, Italy OLI vibrators, and USA TOLEDO load cells for reliable performance.
3. The permeable design balances the internal and external pressure of the weighing bin for optimal accuracy.

Water & Admixture Weighing

1. Stainless steel bin for additives, offering protection against rust and corrosion.
2. Equipped with both rough and precise weighing devices to ensure accurate measurements.
3. Features USA TOLEDO load cells, GUOTAI butterfly valves, and a stainless steel pump for reliable and durable performance.

Impulse Dust Filter

1. The external packing for the mixing tower minimizes dust and noise emissions. An impulse filter is installed at the mixer's air outlet to collect and reuse dust, while also reducing internal pressure within the mixer.
2. Removes up to 99% of dust, ensuring low maintenance costs and high efficiency.

Twin-Shaft Compulsory Mixer

1. Multi-seal protection at the shaft ends effectively prevents leakage.
2. Heavy-duty design ensures stable and reliable operation.
3. Equipped with wear-resistant alloy blades and lining tiles, capable of continuous mixing for up to 160,000 cycles.
4. An automatic lubricating pump eliminates the need for grease distributor maintenance, improving overall reliability.
5. The spray water system reduces dust emissions, shortens mixing time, and minimizes concrete sticking.

Intelligent Computer Control System

1. Equipped with SIEMENS electrical components for reliable performance.
2. All cables and wire connections are coded for easy tracking and maintenance.
3. Can be operated both automatically and manually, with an English interface.
4. Easy to set and store production formula lists, as well as check and print reports and bills.
5. Restricted permissions ensure that only authorized personnel can change parameters.
6. Dual computer synchronized control guarantees continuous, uninterrupted operation.

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