Fully Automatic Solar Laminator
A fully Automatic solar laminator machine is the most important process in the whole solar panel production line. Solar module lamination is used to bond multiple layers of materials (Glass, EVA, Solar cell, Backsheet) together by heating &vacuum process in chambers of the laminator.
Types of Fully Automatic solar laminator For Sale
According to customer's demand, solar equipment manufacturer scsolar can give the best solar laminationsuggestion to make satisfied.
Single-layer & Single-chamber Solar Panel Laminator
The most basic type of fully automatic laminator is easy operation, and convenient to maintain. Main components: loading stage, one heating laminating stage, and unloading stage.
Single-layer & Double-chamber Solar Panel Laminator
The most popular one, capacity is double of a single chamber, It integrates automatic/semi-automatic/ manual three control modes. Fully automatic and manual loading, laminating and unloading. Main components: loading stage, two heating laminating stages, unloading stage.
Single-layer & Three-chamber Solar Panel Laminator
The special type one, with the cooling process, the module temperature can decrease quickly without bubbles. The temperature in the cooling chamber can be adjusted, to realize the cooling process in the cooling stage. Main components: loading stage, two heating laminating stages, one cooling stage, and the unloading stage.
Double-layer & Single-chamber Solar Panel Laminator
Double stack type can improve capacity and save space, Each chamber of the laminator can be used independently without mutual interference. Main components: two layers, a loading stage, one heating laminating stage, unloading stage.
Double-layer & Double-chamber Solar Panel Laminator
Two laminating stages adopt linkage mode to improve the repetition accuracy of module location. Main components: two layers, loading stage, two heating laminating stage, unloading stage.
Double-layer & Three-chamber Solar Panel Laminator
Annual capacity is around 200-250MW, with different sizes and different capacities. cooling by water circulating in the plate, very fast. Main components: two layers, loading stage, two heating laminating stages, one cooling stage, and unloading stage.
Fully Auto Buffering Multi Layer Photovoltaic Module Laminator
The new heating method, the only and first one who design it, has a design patent, high efficiency and big capacity. Main components: multilayers, buffer loading stage, one/two heating laminating stage, buffer unloading stage.
Fully Automatic Solar Module Laminator Specification
|
Name |
Spec |
|
Control Mode |
Touch Screen |
|
Temperature Control |
PID intelligent Control |
|
Temperature Uniformity |
±2℃ |
|
Temperature Accuracy |
±1.5℃ |
|
Temperature Range |
RT--180℃ |
|
Compressed Air Pressure |
Fully Automatic Solar Module Laminator Advantages
Improved Efficiency: Fully automatic solar module laminators are designed to operate continuously without interruption, which improves production efficiency and reduces downtime. Solar module lamination can also laminate multiple sheets simultaneously, further enhancing their efficiency.
Consistent Quality: Fully automatic laminator can produce consistent results, ensuring that the laminated solar modules meet the required specifications and are of the highest quality.
Reduced Labor Costs: With a fully automatic laminator, there is no need for manual intervention during the solar cell module lamination process, reducing labor costs and increasing productivity.
Reduced Material Waste: Fully automatic solar laminator machines are equipped with sensors that detect any defects or irregularities in the solar modules, reducing material waste and increasing overall efficiency.
Enhanced Safety: Fully automatic solar module lamination is equipped with safety features that prevent accidents and ensure that the equipment operates safely.
Fully Automatic Solar Laminator Machine Working Principle
Solar laminator is mechanical equipment that compacts multilayer material under vacuum conditions.
Solar encapsulation is material to laminate the photovoltaic solar cells to enhance their efficiency and durability.
The solar cell circuits are floated in between the materials.
Fully Automatic Solar Module Laminator FAQs
What are the components of a solar laminator machine?
A solar laminator machine typically consists of a loading station, a laminating station, a cooling station, and an unloading station. It also includes a control panel for managing the operation of the machine.
What Is Solar Panel Laminator?
Solar panel laminator is used to produce solar modules and encapsulate different materials such as glass, EVA, solar cells, back sheets, and so on into one by heating and vacuuming.
Which Solar Type Of Module Is The Most Efficient?
Monocrystalline silicon solar cells have a photoelectric conversion efficiency of about 17%, the highest up to 24%, which is the highest in all kinds of solar cells, but the production cost is so high that it is not widely used in large numbers. Most solar panel equipment suppliers offer a 25-year warranty on mono-crystalline silicon because it is typically packaged in toughened glass and waterproof resin.
How Are Solar Panels Laminated?
Solar energy is new energy, its utilization technology is relatively mature, and the application is also more extensive. The solar cell is a device that converts solar light energy directly into electric energy by using the photo-generating volt effect. When multiple solar cells are connected in series, a solar cell array with large output power is formed.
In the processing process of photovoltaic modules composed of solar cells, Eva attached to photovoltaic modules is heated and pressed together through a lamination process, so that the cell, glass, and back sheet are bonded together. The existing solar photovoltaic modules are flat panels. During pressing, the photovoltaic modules are located in the vacuum chamber through vacuumization, the pressing surface is pressed, and the photovoltaic modules are heated to realize the process of hot pressing.
What Is Solar Backsheet?
The solar cell back sheet is also called a photovoltaic back sheet, photovoltaic back sheet, and solar back sheet.
It is widely used in solar cell (photovoltaic) modules, located on the back of the solar panels, which can protect and support the cell, and has reliable insulation, water resistance, and aging resistance.
There are two types of back sheet :
One is glue-coated composite back sheet film, which is composed of fluorine film or EVA film on both sides of PET polyester film. It has a three-layer structure, TPT, TPE, KPK, and other structures are common. One is a coated back sheet film, which is coated with fluorine resin on both sides of PET polyester film and cured by drying.
What is a solar laminator machine?
A solar laminator machine is a piece of equipment used in the production of solar panels. It is used to laminate the solar cells and protect them from the environment.
What is the capacity of a solar laminator machine?
The capacity of a solar laminator machine depends on the size of the machine and the number of solar panels it can process simultaneously. Some machines can process up to 10 panels at a time, while others can process up to 30 panels at a time.
How does a fully automatic solar module laminator work?
A fully automatic solar module laminator uses a combination of heat and pressure to bond together multiple layers of materials to produce solar modules. The machine automatically feeds the materials into the laminating chamber, where they are heated and pressed together. The laminated solar modules are then removed from the machine automatically.
What are the maintenance requirements for a fully automatic solar module laminator?
The maintenance requirements for a fully automatic solar module laminator vary depending on the specific machine. However, regular cleaning, lubrication, and inspection are recommended to ensure optimal performance and longevity.
For more informationabout solar laminator working principleand solar laminator price,please feel free to contact us!
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