GK800-4T3.7B Position Control With PG Cards AC Drive
GK800 Closed-loop Vector Control Variable frequency drives
GK800 Series High Performance Variable frequency drives,Website:, adopting most advanced close-loop vector control technology, are able to perform precise control on both asynchronous motors and permanent magnet synchronous motors. GK800 series, one of the real drives leaders, are superb in demanding applications with excellent performance no matter in speed control, torque control, position control, field weakening control, or response time, and so on.
GK800 supports position control, with expansion boards of EPC-PG1 and EPC-PG2 available. For detailed instructions of the expansion boards, please me or download from our website.
EPC-PG1: Support open collect, and push-pull encoder signal input, with power supply 12V. Support A/B/Z signal open collector frequency dividing output (applicable for asynchronous motor only)
EPC-PG2: Support open collector, push-pull, and differential encoder signal input, with power supply 5V/12V programmable. Support A/B/Z signal frequency dividing output, i.e. A+/A-, B+/B-, Z+/Z- (applicable for asynchronous motor only)
For position control, please see the parameters below: For details, please refer to GK800 user manual.
Group F4 Position Control
F4-00
Position Control Mode
0: Non-position control1: Zero-servo (frequency attained valid) 2: Zero-servo (terminal valid) 3: Motor spindle orientation4: Simple feed5: Pulse train position control
0
×
F4-01
Positioning completed width
0～3000
10
×
F4-02
Positioning completed time
0.000s～40.000s
0.200s
×
F4-03
Position loop gain
0.000～40.000
1.000
△
F4-04
Zero-servo starting frequency
0.00Hz~upper limit frequency
1.00Hz
×
F4-05
Motor spindle orientational position 1
0～[4×(d6-07)-1]
0
△
F4-06
Motor spindle orientational position 2
0～[4×(d6-07)-1]
0
△
F4-07
Motor spindle orientational position 3
0～[4×(d6-07)-1]
0
△
F4-08
Motor spindle orientational position 4
0～[4×(d6-07)-1]
0
△
F4-09
Motor spindle orientation direction
0: Orientation from current rotating direction 1: Orientation from forward direction 2: Orientation from reverse direction
0
×
F4-10
Motor spindle orientation speed
0.00Hz~upper limit frequency
10.00Hz
×
F4-11
Motor spindle orientation decel time
0.0s～60.0s
2.0s
×
F4-12
Orientation position confirmation time
0.000s～6.000s
0.010s
×
F4-13
Return to origin option
0: Disabled 1: Enabled
0
×
F4-14
Return-to-origin direction
0: Forward return-to-origin 1: Reverse return-to-origin
0
×
F4-15
Return-to-origin frequency 1
0.00Hz~upper limit frequency
10.00Hz
×
F4-16
Return-to-origin frequency 2
0.00Hz～10.00Hz
1.00Hz
×
F4-17
High bits of feed 0
0～9999
0
△
F4-18
Low bits of feed 0
0～9999
0
△
F4-19
High bits of feed 1
0～9999
0
△
F4-20
Low bits of feed 1
0～9999
0
△
F4-21
High bits of feed 2
0～9999
0
△
F4-22
Low bits of feed 2
0～9999
0
△
F4-23
High bits of feed 3
0～9999
0
△
F4-24
Low bits of feed 3
0～9999
0
△
F4-25
High bits of feed 4
0～9999
0
△
F4-26
Low bits of feed 4
0～9999
0
△
F4-27
High bits of feed 5
0～9999
0
△
F4-28
Low bits of feed 5
0～9999
0
△
F4-29
High bits of feed 6
0～9999
0
△
F4-30
Low bits of feed 6
0～9999
0
△
F4-31
High bits of feed 7
0～9999
0
△
F4-32
Low bits of feed 7
0～9999
0
△
F4-33
Position setting mode
0: X7/DI pulse input + terminal direction input 1: Encoder 1 setting, phase A/B pulse. Phase A that is 90°ahead of phase B corresponds to forward 2: Encoder 1 setting, phase A/B pulse. Phase B that is 90°ahead of phase A corresponds to forward3: Encoder 1 setting, phase A is pulse, phase B is direction (low level forward, high level reverse)4: Encoder 1 setting, phase A is pulse, phase B is direction (high level forward, low level reverse)5: Encoder 2 setting, phase A/B pulse, phase A that is 90°ahead of phase B corresponds to forward 6: Encoder 2 setting, phase A/B pulse, phase B that is 90°ahead of phase A corresponds to forward7: Encoder 2 setting, phase A is pulse, phase B is direction (low level forward, high level reverse)8: Encoder 2 setting, phase A is pulse, phase B is direction (high level forward, low level reverse)
0
×
F4-34
Numerator of electronic gear ratio
1～9999
1000
×
F4-35
Denominator of electronic gear ratio
1～9999
1000
×
F4-36
Feed-forward gain
0.000～7.000
1.000
△
F4-37
Feed-forward filtering time
0.000s～7.000s
0.001s
△
F4-38
Position offset change rate
0～9999
800
×
1. Distinctive advantages of GTAKE close-loop vector control variable frequency drives
Based on the top software and hardware elite, modern and scientific producing workmanship, rigorous quality control systems and management team, GTAKE Frequency Inverters have many advantages, some of which are listed as below:
• Apply to asynchronous AC motor and permanent magnet synchronous AC motor;
• Starting torque:180% at 0.25Hz (SVC pattern), 200% at 0Hz (VC pattern);
• Speed adjustable range: 1:200 (SVC pattern), 1:1000 (VC pattern);
• Speed accuracy: +/-0.2% (SVC pattern), +/-0.02% (VC pattern);
• Over load capability: 150% 1minute, 180% 10s, 200% 0.5s;
• Abundant frequency command sources;
• Diverse input and output terminals;
• Ambient temperature: -10°C~50°C;
• High precise torque constraint, process PID control, simple PLC, wobble frequency control, contracting brake control, field weakening control, all sides protection, etc.
• Online and offline autotune of motor parameters can both performed;
• Extremely short-time acceleration can be performed without any trip, such as 0.1s or 0s from 0Hz to 50Hz;
• No derating ambient temperature: -10-50 centigrade;
• Customized products and services are also welcome;
• Flexible command sources, parameters setting, and all sided equipment protection function automatically;
• The malfunction ratio is lower than 1% within warranty period, based on the statistics.
2. Wiring Diagram of GK800 High Performance AC Drives
3.Information of Product Model
Technical Features of GK800 series Motor Frequency Inverters 3AC 380V/400V/415V/440V/460V/480V -10%~10%, 50Hz/60Hz -5%~5%
Model
Power Rating (kW)
Rated Output Current (A)
Rated Input current (A)
Applicable motor (kW)
Brake unit
GK800-4T2.2B
2.2
5.5
9.2
2.2
Built-in
GK800-4T3.7B
3.7
9
14.9
3.7
GK800-4T5.5B
5.5
13
21.5
5.5
GK800-4T7.5B
7.5
17
27.9
7.5
GK800-4T11B
11
24
39
11
GK800-4T15B
15
30
50.3
15
GK800-4T18.5(B)*
18.5
39
60
18.5
Built-in optional
GK800-4T22(B)*
22
45
69.3
22
GK800-4T30(B)*
30
60
86
30
GK800-4T37(B)*
37
75
104
37
GK800-4T45(B)*
45
91
124
45
GK800-4T55
55
112
150
55
Externally mounted when needed
GK800-4T75
75
150
201
75
GK800-4T90
90
176
160**
90
GK800-4T110
110
210
192**
110
GK800-4T132
132
253
232**
132
GK800-4T160
160
310
285**
160
GK800-4T185
185
350
326**
185
GK800-4T200
200
380
354**
200
GK800-4T220
220
430
403**
220
GK800-4T250
250
470
441**
250
GK800-4T280
280
520
489**
280
GK800-4T315
315
590
571**
315
GK800-4T355
355
650
624**
355
GK800-4T400
400
725
699**
400
** means GK800-4T110 or above is provided with an external-mounted DC reactor in shipment as default
1AC/3AC 208V/220V/230V 50/60Hz -10%~10%, 50Hz/60Hz -5%~5%
Model
Power Rating (kW)
Rated Output Current (A)
Applicable motor (kW)
Brake unit
GK800-2T2.2B
2.2
10
2.2
Built-in
GK800-2T3.7B
3.7
16.5
3.7
GK800-2T5.5B
5.5
24
5.5
GK800-2T7.5B
7.5
30
7.5
GK800-2T11(B)
11
45
11
Built-in optional
GK800-2T15(B)
15
60
15
GK800-2T18.5(B)
18.5
73
18.5
GK800-2T22(B)
22
96
22
GK800-2T30
30
112
30
Externally mounted when needed
GK800-2T37
37
144
37
GK800-2T45
45
176
45
GK800-2T55
55
210
55
GK800-2T75
75
288
75
GK800-2T90
90
310(350)
90
GK800-2T110
110
415
110
4. Technical features of GK800 Variable frequency drives Table 3 Technical features of GK800 Variable frequency drives
Power input
Rated input voltage
3-phase AC208V/220V/230V/240V/380V/400V/415V/440V/460V/480V
Rated input current
See Section 2.3 in the User Manual
Frequency
50Hz/60Hz, tolerance ±5%
Allowable range of voltage
Continuous voltage fluctuation ±10%, short fluctuation -15%~+10%, i.e. 323V~528V;
Voltage out-of-balance rate <3%, distortion rate as per the requirements of IEC61800-2
Power output
Applicable motor(kW)
See Section 2.3 in the User Manual
Rated current(A)
See Section 2.3 in the User Manual
Output voltage(V)
3-phase: 0~rated input voltage, error < ±3%
Output frequency(Hz)
0.00~ 600.00Hz;unit: 0.01Hz
Overload capacity
150% - 1min;180% - 10s; 200% - 0.5s
Control characteristics
V/f patterns
V/f control
Sensor-less vector control 1
Sensor-less vector control 2
Close-loop vector control (including position control)
Speed range
1:100 (V/f control, sensor-less vector control 1)
1:200(sensor-less vector control 2)
1:1000(close-loop vector control)
Speed accuracy
±0.5% (V/f control)
±0.2%(sensor-less vector control 1 & 2)
±0.02%(close-loop vector control)
Speed fluctuation
±0.3%(sensor-less vector control 1 & 2)
±0.1%(close-loop vector control)
Torque response
< 10ms(sensor-less vector control 1 & 2)
< 5ms(close-loop vector control)
Torque control accuracy
±7.5%(sensor-less vector control 2)
±5% (close-loop vector control)
Starting torque
0.5Hz: 180% (V/f control, sensor-less vector control 1)
0.25Hz: 180%(sensor-less vector control 2)
0Hz: 200% (close-loop vector control)
Positioning accuracy
±1 line pulse
Basic functions
Start frequency
0.00~ 600.00Hz
Accel/Decel time
0.00~60000s
Carrier frequency
0.7kHz~16kHz
Frequency command sources
Digital setting + keypad ∧/∨
Digital setting + terminal UP/DOWN
Communication
Analog setting(AI1/AI2/AI3)
Terminal pulse setting
Motor started methods
Started from starting frequency
DC brake then started
Speed search started
Motor stopped methods
Ramp to stop
Coast to stop
Ramp to stop + DC brake
Basic functions
Dynamic brake capacity
Brake unit threshold voltage: 650V~750V; service time: 0.0~100.0s; brake units of GK800-4T45 and below are built in or can be built in. See table 2-1
DC brake capacity
DC brake start frequency: 0.00~600.00Hz
DC brake current: 0.0~100.0%
DC brake time: 0.0~30.00s
Input terminals
7 digital inputs, one of which can be used for high-speed pulse input. Compatible with active open collectors NPN, PNP and dry contact input.
3 analog inputs, one of which supports voltage input only, and the other two are voltage/current programmable.
Output terminals
One high-speed pulse output terminal, 0~50kHz square signal; can output command frequency, output frequency and so forth
One digital output terminal
Two relay output terminals
Two analog output terminal, voltage/current programmable; can output command frequency, output frequency and so forth
Encoder signal terminal
Compatible with 5V/12V encoder
Compatible with different types of encoder signal input, such as open collector, push-pull and differential, etc.
Featured functions
Parameter copy, parameter backup, common DC bus, free switchover between two motors' parameters, flexible parameter displayed & hidden, various master & auxiliary command and switchover, reliable speed search started, a variety of Accel/Decel curves programmable, automatic correction of analog, contracting brake control,16-step speed control programmable (2 steps support flexible frequency command), wobble frequency control, fixed length control, count function, three faults recorded, over excitation brake, over voltage stall protection programmable, under voltage stall protection programmable, restart upon power loss, skip frequency, frequency binding, four kinds of Accel/Decel time, motor thermal protection, flexible fan control, process PID control, simple PLC, multi-functional key programmable, droop control, asynchronous and synchronous motor parameter identification, field-weakening control, high-precision torque control, V/f separated control, torque control at sensor-less vector control, torque control at close-loop vector control, two encoder signal inputs (support incremental, UVW hybrid and resolver, etc.), flexible deceleration ratio control, zero servo, motor spindle orientation, simple feed forward control, pulse train position control
Protection function
Refer to Chapter 7 - Troubleshooting
Environment
Place of operation
Indoors, no direct sunlight, free from dust, corrosive gases, flammable gases, oil mist, water vapor, water drop and salt, etc.
Altitude
0~2000m
De-rate 1% for every 100m when the altitude is above 1000 meters
Ambient temperature
-10℃~50℃
Relative humidity
0~95%, no condensation
Vibration
Less than 5.9m/s2 (0.6g)
Storage temperature
-40℃~+70℃
Others
Efficiency at rated Amps
7.5kW and below: ≥93%
11~ 45kW: ≥ 95% 55kW and above: ≥98%
Installation
Wall-mounted
IP grade
IP20
Cooling method
Fan cooled
5. Environment requirement: →Conditions: Indoors, free from direct sunlight, corrosive gases, flammable gases, oil mist, water vapor, metal particles, etc.
→Altitude: 0~2,000m. Derating is required above 1,000m, Rated output current should be derated 1% per 100m increase above 1000m.
→Ambient temperature: -10°C~50°C.Derating 1% per centigrade additional for temperature >50°C
→Vibration: Less than 5.9 m/s² (0.6g)
→Storage temperature: -40~70°C
→Protection grade: IP20
→Type of cooling: Air cooling
6. Applications:
Fan, oil pump, water pump, compressor, air compressor, injection molding machine, engraving machine, textile, packaging, conveyor, treadmill, printing machine, lathe, machine tool, hydraulic machine, wire drawing, winder/un-winder, knitting Machine, compressor, extruding machine, injection machine, AC motor, braiding machine, pressure fan, forced draught blower, blower, blowing machine, blow molding machine, root's blower, film blowing machine, cutter bar, cut-off machine, slitter, Cutting machine, grinder, cluster, glazing machine, polisher, polishing machine, laundry-drier, drying machine, ball crusher, ball grinding mill, drawing machine.
7. Key words
Frequency inverters, AC Drives, variable frequency drives (VFD), AC motor drives, frequency converters, frequency changers, adjustable speed drives (ASD), adjustable frequency drives (AFD), variable speed drives (VSD), AC motor speed controller, AC variable frequency drive, variable frequency inverter, AC motor speed controller, EMI filter, Input EMI Filters, Output EMI Filters, AC Choke, AC Reactor, Input AC Choke, Output AC Choke, Input AC Reactor, Output AC Reactor, DC Choke, DC Reactor, Input DC Choke, Output DC Reactor, Input DC Reactor, Servo Drive, Servo Motor & Drive, Servo Motor & Drive System
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