Auto Polystyrene Energy Saving Shape Molding Machine

ENERGY SAVING AUTO (EPS) POLYSTRENE SHAPE MOULDING MACHINE  Main Features: 1.Frame Structure  a. high-strength frame: further enhanced the back and front frame, adopt machine’s body and feet as a whole style, greatly increased the templates more stronger and stiffness;  b. All the templates processed by relief annealing, machined by CNC machining center;  c. Frame surface de-rusted by sandblast, It guarantees the best capability and long lifetime for anti-corrosion.2.Hydraulic System  a. In the use of large flow double hydraulic cylinders drives template very efficiently and locked molds in perfect balance;  b. Apply Monitor and protection equipment for mold-locking pressure.3.Control System  a. With the use of PLC Controller (Programmable Logic Controller) and Touch Screen, the automatic cycle process of opening and closing of the moulds, material feeding, steaming, temperature preservation, cooling, mould ejection, and releasing the final product from the machine will be accomplished automatically;  b. The machine uses the Spinning Encoder to control the travel distance covered during the opening and locking of the mould, to make sure that sealing remains identical during each feeding, and to ensure that the feeding density is uniform. 4.Injection System  a. using the equilibrium valve to make sure that the steam pressure and temperature inside of mould is uniform.5.Power System  a. In the use of pilot-operated type steam reducing and filtering system make steam pressure more stable;  b. Analog sampling,controlling central energy distribution system is according to proportional share;  c. Steam pressure,de-molding compressed air pressure and cooling vacuum pressure,flow rate can be adjusted independently;  d. Simple layout of pipes, efficient pressure management.6.Cooling System  a. The vacuum system is mainly composed of vacuum storage tank, vacuum cooling tank, and highly efficient water-circulative vacuum pump, increased length and diameter of condensate pipe, taking vacuum cooling as primary and water cooling as secondary to ensure products low moisture content;  b. Reserved an interface for central vacuum equipment.No.Items      Unit /Type　EPS-ZC-1200EEPS-ZC-1400EEPS-ZC-1700EEPS-ZC-1800EEPS-ZC-2200E1Mold Dimensionmm1200*10001400*12001700*15001800*16002250*21502Max Dimension of Productsmm1120*840x3301240*1080*3301560*1260*3301640*1420*3302080*1980*3303Window Size　mm1140x8601260x11001580x12801660x14402100x20004Max. IntervalmmMin. IntervalmmSpeed of Processionmm/s　　PressureMpa0.3-0.70.3-0.70.3-0.70.3-0.70.3-0.77SteamInlet DNmmDN65DN80DN100DN100DN100　　Consumptionkg/kg8-10TSteam/1T EPS Material　　PressureMpa0.5-0.70.5-0.70.5-0.70.5-0.70.6-0.88Air-CompressedInletmmDN50DN50DN50DN50DN50　　Consumptionm3/cycle1.51.82.22.32.89Cooling WaterInletmmDN65DN80DN100DN100DN100　　Consumptionkg/cycleVacuum Pump Capacitym3/hConnected loadkw1112.516.516.520.512VoltagevCycle TimesOverall Dimensionmm5200*1940*30005200*2140*32005200*2450*35005200*2550*36505200*2800*400015Weightkg

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