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Custom PV Hail Impact Tester

Whats/App: +86 156 1874 6768

Web: standard-groups.com

Standards

The machine is designed to meet the following key standards:

(1) GB/T 9535 – Crystalline Silicon Terrestrial Photovoltaic Modules – Design Qualification and Type Approval

(2) IEC 61215 – Terrestrial Photovoltaic Modules – Design Qualification and Type Approval

(3) IEC 61646 – Thin-Film Photovoltaic Modules – Design Qualification

(4) UL 1703 – Standard for Safety of Photovoltaic Modules

Parameters

ItemTechnical Specification
Launch Device Power Compressed air from air compressor
Air Pressure 6 – 8 bar
Ice Ball Loading Manual single-shot
Barrel Length ~940 mm, replaceable
X-Axis Travel ~2100 mm
Y-Axis Travel ~1000 mm
Positioning Accuracy ≤1 mm
Impact Area 2000 × 1000 mm
Guidance High-precision imported rails
Drive Imported servo motor + synchronous belt
Position Control Automated via upper computer
Ice Ball Speed Measurement Infrared sensor captures flight time t, V=S/t
Speed Accuracy ±5%
Speed Range 0 – 50 m/s
Ice Ball Impact Speed 25 mm: 23.0 m/s ±5%; 35 mm: 27.2 m/s ±5%; 45 mm: 30.7 m/s ±5%
Ice Ball Diameter Deviation ≤5%
Ice Ball Weight Deviation ≤5%
Ice Ball Preparation Temperature -10℃
Ice Ball Mold Inner diameter precision <1%; 1 mold 6 balls, at least 2 sets; CNC machined, deformation-resistant material

Features

Automated X/Y-axis positioning ensures precise ice ball impact on designated areas

High-precision infrared speed measurement system monitors real-time ice ball velocity

Simulates realistic hail diameters and impact speeds according to IEC and UL standards

Ice ball mold precision guarantees diameter and weight deviation ≤5%

Replaceable barrel design adapts to different ice ball sizes

Upper computer control executes automated impact sequences, enhancing repeatability and safety

Accessories

(1) Launch device – includes pneumatic system and barrel

(2) X/Y-axis positioning device – dual-axis servo system, rails, and control modules

(3) Ice ball speed measurement system – infrared sensor and data acquisition module

(4) Upper computer control system – automates impact and positioning

(5) Ice ball storage box – maintains low temperature storage

(6) Consumable ice ball molds – 1 mold 6 balls, at least 2 sets per size

(7) Consumable ice balls – 25. 35. 45 mm diameters, prepared as needed

(8) Optional replacement barrels – supports different calibers or worn barrel replacement

Test Procedures

Prepare ice balls according to standard and store in the low-temperature storage box.

Fix the PV module on the testing platform with the surface perpendicular to ice ball flight.

Configure the upper computer with ice ball size, impact speed, target location, and number of impacts.

Launch ice balls according to the set program.

After impact, measure PV module appearance and electrical parameters (short-circuit current, open-circuit voltage, etc.).

Compare results against IEC 61215. IEC 61646. and UL 1703 standards to determine pass/fail.

Automatically record and save test data for analysis and comparison.


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