Photovoltaic module wire tube bending testing machine
The Photovoltaic Module Wire Tube Bending Testing Machine is designed to evaluate the mechanical durability and fatigue resistance of PV module output cables and protective conduits under repeated bending stress. The system simulates long-term cable flexing conditions to verify compliance with IEC safety requirements, ensuring reliable electrical connections throughout the service life of photovoltaic modules.
Application
(1) Bending fatigue testing of photovoltaic module output cables
(2) Mechanical durability verification of wire tubes and protective conduits
(3) Safety qualification testing for PV junction box cable assemblies
(4) Accelerated lifetime testing for PV cable management systems
(5) Quality control and compliance verification in PV module production
Standards
(1) IEC 61730-2:2004 – Photovoltaic (PV) Module Safety Qualification – Requirements for Testing
(2) CE Certification (Conformité Européenne)
Features
(1) IEC-Compliant Bending Simulation: Accurately reproduces long-term cable flexing conditions defined in IEC 61730-2.
(2) Precision Motion Control: High-resolution frequency and angle control ensures consistent and repeatable bending cycles.
(3) Automatic Failure Detection: Test stops immediately when abnormal torque, cracking, or mechanical failure is detected.
(4) User-Oriented Operation: 7” HD touchscreen with intuitive parameter setting and real-time force–displacement visualization.
(5) Self-Calibrating System: Automatic zeroing and linearity verification before each test cycle.
(6) Robust Mechanical Structure: Stainless steel frame with epoxy coating for long-term stability and corrosion resistance.
(7) Data Traceability: Complete recording of cycle count, bending force, and failure point for quality audits.
Parameters
| Parameter | Specification |
|---|---|
| Frequency Range | 0–120 Hz (adjustable) |
| Spindle Speed | N RPM = Frequency (Hz) / 60 |
| Timing Range | 1–9,999 seconds (1–166.65 minutes) |
| Force Resolution | 0.1 N (maximum capacity 10 kgf) |
| Bending Angle Accuracy | ±1° (rotary encoder feedback) |
| Power Supply | 220V AC, 50/60Hz, single-phase |
| Dimensions | 500 mm (W) × 400 mm (D) × 600 mm (H) |
| Weight | 45 kg (net) / 60 kg (gross) |
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