Round Track Pilling Tester
TheRound Track Pilling Testeris a standardized testing instrument designed to evaluate fabric pilling resistance by simulating repeated friction and abrasion in a controlled circular motion. It quantifies fiber entanglement and surface deterioration, essential for textile quality assurance and product development.
Applications
Quality Control:Batch testing of upholstery fabrics
R&D:Developing wear-resistant synthetics
Forensic Analysis:Evaluating garment wear patterns
Textile Education:Training on pilling mechanisms
Standard Operation Workflow:
Sample Mounting: Secure fabric on rotating platform
Parameter Setup: Select cycle count/abrasion mode
Testing: Auto-run cycles with real-time imaging
Analysis: Generate pilling severity heatmaps
Cleaning: Automated abrasive track decontamination
Safety Precautions:
Use safety goggles during operation
Avoid contact with moving abrasion track
Maintain 30cm clearance from rotating parts
Standards
ASTM D3512 : Martindale abrasion
ISO 12945-2 : Pilling resistance
AATCC 8 : Durability testing
GB/T 4802.2 : Chinese pilling standard
Features
Multi-Test Modes:
Standard Mode:Continuous circular motion
Edge Stress Mode:Simulates collar/edge wear
Advanced Imaging:
3D surface reconstruction via photogrammetry
AI pilling classification (5 severity levels)
Real-time pill counting (±2% accuracy)
Automation:
Auto-load sample carousel (10-position)
Motorized weight adjustment
Self-cleaning abrasive track
Technical Parameters
| Parameter | Specifications |
|---|---|
| Rotation Speed | 60±5 RPM (programmable 10-120 RPM) |
| Test Duration | 1-99.999 cycles (auto-stop) |
| Friction Force | 500±50g load (adjustable via counterweights) |
| Image Resolution | 5MP CMOS sensor (0.1mm/pixel) |
| Power Supply | 220V/50Hz, 1.2kW |
| Dimensions | 800×600×1200mm (L×W×H) |
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