Automated Steam Quality Analysis System V2
Technical Parameters
| Parameter | Specification |
|---|---|
| Model | STD-100-V2 |
| Water Flow Rate | 2.7 ± 0.1 L/min |
| Steam Dynamic Pressure | 37.9 ± 1.9 kPa |
| Tubular Nozzle | Inner diameter 12.5 ± 0.3 mm, length ≥100 mm, non-corrosive material |
| Burner Type | Adjustable gas/electric |
| Hose Compatibility | High temperature/high pressure steam hoses |
| Dynamic Head Clamp | STD-DHF-1 |
| Measurement Distance | 25 mm from nozzle |
| Measurement Tube Bore | 4.7 mm |
| Power Supply | AC 220V / 50Hz (standard) |
| Operating Environment | Laboratory/Automotive test bench |
Accessories
(1) Tubular nozzle (non-corrosive material)
(2) High-temperature, high-pressure steam hoses
(3) Dynamic Head Clamp (STD-DHF-1)
(4) Adjustable gas/electric burner
(5) Calibration and connection fittings
Test Procedure
(1) Connect the 100-V2 steam generator to the test setup using compatible hoses.
(2) Install the tubular nozzle and position the dynamic head clamp 25 mm from the nozzle.
(3) Adjust burner to generate steam at controlled flow rate (2.7 ± 0.1 L/min).
(4) Verify nozzle steam dynamic pressure (37.9 ± 1.9 kPa) using STD-DHF-1.
(5) Conduct thermal shock tests according to OEM specifications (Ford FLTM BI 107-05, GMW15919, FCA LP-463PB-64-01).
(6) Record and analyze data for component validation and compliance verification.
Maintenance
(1) Regularly inspect hoses and nozzle for corrosion or blockage.
(2) Ensure burner is clean and free from debris to maintain steam consistency.
(3) Periodically calibrate dynamic head clamp (STD-DHF-1) for accurate pressure readings.
(4) Store generator and nozzle components in a dry environment when not in use.
(5) Use only deionized water to prevent mineral buildup in the steam generator.
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