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Lead Terminal Strength Tester

The Lead Terminal Strength Tester is designed to evaluate the adhesion strength of photovoltaic (PV) module lead terminals to the module body. By applying controlled tensile, torsional, and surface-fixed forces, it simulates mechanical stresses encountered during installation, transportation, and operation.

Standards

IEC 61215-2:2016 – Photovoltaic (PV) Module Design and Certification Standard

Parameters

ItemTechnical Parameter
Testable Module Size 2000 × 1000 mm (customizable)
Measurement Accuracy ≤3%
Standard Lead Terminal Fixture Supports tensile and torsion testing
Junction Box Surface Test Apply 40 N at box center, hold 10 ± 1 s, using weights; timing by stopwatch
Tensile Testing Motorized or weight-based; weights: 30 N, 42 N, 55 N, 70 N, 80 N, 90 N, 100 N, 115 N; cycle: 1 s; repetitions: 54 times (adjustable); displacement manually measured
Torsion Testing Servo motor applied; 220 V 50 Hz, 400 W; continuous current 2.6 A; 17-bit encoder; speed 1–5000; output pulse signal; test time: 1 min (adjustable); torque and angle auto-display
Control Method Touchscreen operation

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