Laboratory Comprehensive Surface Performance Tester

Whats/App: +86 156 1874 6768

Web: standard-groups.com

Standards

GB/T 3960-2016 Plastics – Determination of Sliding Wear Properties

ASTM G99 Standard Test Method for Wear Testing with a Pin-on-Disk Apparatus

ASTM G133 Standard Test Method for Linearly Reciprocating Pin-on-Flat Sliding Wear

DIN 50324 Friction and Wear Test Standard

ISO 20502 Coating Scratch Test

ASTM D7027 / D1624 / D7187 Coating Scratch and Wear Testing Standards

Parameters

Parameter	Specification
Reciprocating Friction	Load: 30–1000 g (weight loading), 10–300 N (automatic); accuracy 0.2% F.S.; frequency 0.1–45 Hz; stroke 0.5–20 mm
Rotational Friction	Load: 30–1000 g (weight loading), 10–300 N (automatic); accuracy 0.2% F.S.; speed 5–5000 rpm; friction diameter φ3–φ40 mm
Ring-on-Block Friction	Spindle speed 5–3000 rpm; load 100–1000 g (weight loading), 10–300 N (automatic); accuracy 0.2% F.S
Wear Volume Measurement	Load ≤ 40 g; wear scar depth range ±0.5 mm; accuracy 0.02 μm
High-Temperature Module (Reciprocating)	Ambient temp: room temperature–300℃; load 0.3–80 N
Low-Temperature Module (Reciprocating)	Ambient temp: -50℃–room temperature
Electrochemical Corrosion Module (Reciprocating)	Load: 30–1000 g (weight), 10–50 N (automatic); frequency 0.1–5 Hz
Pipe Module (Reciprocating)	Load: 50–1000 g (weight); accuracy 0.2% F.S.; stroke 0.5–10 mm
Power Supply	220 V, 50 Hz, 6000 W
Workbench Size	1800 × 750 × 800 mm (user-supplied)
Instrument Weight	150 kg

Features

Modular Design: Integrates reciprocating, rotational, ring-on-block, high/low-temperature, and electrochemical corrosion testing modules for flexible combination and expansion.

Wide Load and Speed Range: Suitable for micro to medium-high load friction and wear testing.

Environmental Simulation Capability: Supports high/low temperature and corrosive media testing to simulate real-world conditions.

High-Precision Measurement: Wear depth measurement module with 0.02 μm accuracy, providing real-time wear volume and 2D contour plots.

Automated Control: Full computer control with real-time display of friction force, friction coefficient, load, and environmental parameters; data can be stored, printed, and analyzed.

User-Friendly Operation: Quick module installation and intuitive interface, suitable for laboratories and production sites.

Accessories

Accessory	Specification / Use
Reciprocating Friction Module	Automatic or weight loading; adjustable stroke and frequency
Rotational Friction Module	Adjustable speed 5–5000 rpm; fits different sample diameters
Ring-on-Block Module	Spindle 5–3000 rpm; supports ring-on-block testing
High-Temperature Module	Temp room–300℃; for high-temperature reciprocating friction tests
Low-Temperature Module	Temp -50℃–room temp; for low-temperature reciprocating friction tests
Electrochemical Corrosion Module	Tests reciprocating friction in corrosive media
Wear Measurement Module	Accuracy 0.02 μm; measures wear depth and volume
Data Acquisition & Analysis Software	Real-time collection of friction force, coefficient, wear volume, and environmental parameters
Sample Fixtures	Adapt to various sample shapes/sizes for stable measurement
Power Cable	Input 220 V, 50 Hz
Workbench Safety Protection	Prevents interference and ensures operator safety

Test Principle

The instrument conducts multiple friction tests using different modules:

Reciprocating & Rotational Friction: Precision force sensors and control systems measure friction force and coefficient while recording wear volume and displacement curves.

Ring-on-Block Friction: Simulates point, line, and surface contact states to measure friction force and wear.

High/Low-Temperature Modules: Evaluate friction performance under controlled environmental conditions.

Electrochemical Corrosion Module: Tests friction under corrosive media to assess wear-corrosion resistance.

Wear Volume Measurement: High-precision probe scans wear scar width and depth, calculating wear volume automatically and displaying 2D contour plots.

Operation Instructions

Confirm power supply and module installation; check sensors, fixtures, and sample fixation.

Set test mode, load, stroke, frequency, and environmental conditions (temperature/media).

Do not touch moving samples or probes during testing; ensure safety protection is in place.

Save data after testing and generate reports of friction coefficient and wear volume via software.

Regularly inspect wear measurement modules and sensors; replace if worn to maintain accuracy.

Experimental Flow

Sample Preparation & Installation: Secure sample in the corresponding module fixture.

Parameter Setting: Select friction mode, loading method, test force, stroke, frequency, and environmental conditions.

Start Test: Launch program; instrument automatically records friction force, coefficient, and wear volume.

Real-Time Monitoring: Observe friction force curves and wear volume; pause if necessary.

Data Saving & Analysis: Save data after testing, generate reports and 2D contour plots.

Sample Replacement & Cleaning: Remove sample, clean instrument and fixtures, and prepare for the next test.

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