Laboratory Comprehensive Surface Performance Tester
Whats/App: +86 156 1874 6768
Web: standard-groups.com
Standards
GB/T 3960-2016 Plastics – Determination of Sliding Wear Properties
ASTM G99 Standard Test Method for Wear Testing with a Pin-on-Disk Apparatus
ASTM G133 Standard Test Method for Linearly Reciprocating Pin-on-Flat Sliding Wear
DIN 50324 Friction and Wear Test Standard
ISO 20502 Coating Scratch Test
ASTM D7027 / D1624 / D7187 Coating Scratch and Wear Testing Standards
Parameters
| Parameter | Specification |
|---|---|
| Reciprocating Friction | Load: 30–1000 g (weight loading), 10–300 N (automatic); accuracy 0.2% F.S.; frequency 0.1–45 Hz; stroke 0.5–20 mm |
| Rotational Friction | Load: 30–1000 g (weight loading), 10–300 N (automatic); accuracy 0.2% F.S.; speed 5–5000 rpm; friction diameter φ3–φ40 mm |
| Ring-on-Block Friction | Spindle speed 5–3000 rpm; load 100–1000 g (weight loading), 10–300 N (automatic); accuracy 0.2% F.S |
| Wear Volume Measurement | Load ≤ 40 g; wear scar depth range ±0.5 mm; accuracy 0.02 μm |
| High-Temperature Module (Reciprocating) | Ambient temp: room temperature–300℃; load 0.3–80 N |
| Low-Temperature Module (Reciprocating) | Ambient temp: -50℃–room temperature |
| Electrochemical Corrosion Module (Reciprocating) | Load: 30–1000 g (weight), 10–50 N (automatic); frequency 0.1–5 Hz |
| Pipe Module (Reciprocating) | Load: 50–1000 g (weight); accuracy 0.2% F.S.; stroke 0.5–10 mm |
| Power Supply | 220 V, 50 Hz, 6000 W |
| Workbench Size | 1800 × 750 × 800 mm (user-supplied) |
| Instrument Weight | 150 kg |
Features
Modular Design: Integrates reciprocating, rotational, ring-on-block, high/low-temperature, and electrochemical corrosion testing modules for flexible combination and expansion.
Wide Load and Speed Range: Suitable for micro to medium-high load friction and wear testing.
Environmental Simulation Capability: Supports high/low temperature and corrosive media testing to simulate real-world conditions.
High-Precision Measurement: Wear depth measurement module with 0.02 μm accuracy, providing real-time wear volume and 2D contour plots.
Automated Control: Full computer control with real-time display of friction force, friction coefficient, load, and environmental parameters; data can be stored, printed, and analyzed.
User-Friendly Operation: Quick module installation and intuitive interface, suitable for laboratories and production sites.
Accessories
| Accessory | Specification / Use |
|---|---|
| Reciprocating Friction Module | Automatic or weight loading; adjustable stroke and frequency |
| Rotational Friction Module | Adjustable speed 5–5000 rpm; fits different sample diameters |
| Ring-on-Block Module | Spindle 5–3000 rpm; supports ring-on-block testing |
| High-Temperature Module | Temp room–300℃; for high-temperature reciprocating friction tests |
| Low-Temperature Module | Temp -50℃–room temp; for low-temperature reciprocating friction tests |
| Electrochemical Corrosion Module | Tests reciprocating friction in corrosive media |
| Wear Measurement Module | Accuracy 0.02 μm; measures wear depth and volume |
| Data Acquisition & Analysis Software | Real-time collection of friction force, coefficient, wear volume, and environmental parameters |
| Sample Fixtures | Adapt to various sample shapes/sizes for stable measurement |
| Power Cable | Input 220 V, 50 Hz |
| Workbench Safety Protection | Prevents interference and ensures operator safety |
Test Principle
The instrument conducts multiple friction tests using different modules:
Reciprocating & Rotational Friction: Precision force sensors and control systems measure friction force and coefficient while recording wear volume and displacement curves.
Ring-on-Block Friction: Simulates point, line, and surface contact states to measure friction force and wear.
High/Low-Temperature Modules: Evaluate friction performance under controlled environmental conditions.
Electrochemical Corrosion Module: Tests friction under corrosive media to assess wear-corrosion resistance.
Wear Volume Measurement: High-precision probe scans wear scar width and depth, calculating wear volume automatically and displaying 2D contour plots.
Operation Instructions
Confirm power supply and module installation; check sensors, fixtures, and sample fixation.
Set test mode, load, stroke, frequency, and environmental conditions (temperature/media).
Do not touch moving samples or probes during testing; ensure safety protection is in place.
Save data after testing and generate reports of friction coefficient and wear volume via software.
Regularly inspect wear measurement modules and sensors; replace if worn to maintain accuracy.
Experimental Flow
Sample Preparation & Installation: Secure sample in the corresponding module fixture.
Parameter Setting: Select friction mode, loading method, test force, stroke, frequency, and environmental conditions.
Start Test: Launch program; instrument automatically records friction force, coefficient, and wear volume.
Real-Time Monitoring: Observe friction force curves and wear volume; pause if necessary.
Data Saving & Analysis: Save data after testing, generate reports and 2D contour plots.
Sample Replacement & Cleaning: Remove sample, clean instrument and fixtures, and prepare for the next test.
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