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Automotive Wire Scratch Resistance Tester

Get a quote:

Whats/App: +86 185 0176 3615

Web: qinsun-lab.com

The Automotive Wire Scratch Resistance Tester is designed to evaluate the abrasion resistance and durability of automotive wire insulation under mechanical wear conditions. You can use this device to simulate long-term friction, vibration, and contact stress, ensuring that wire coatings maintain integrity and prevent conductor exposure during service life.

Application

This tester is suitable for:

(1) Abrasion resistance testing of automotive wires and cables.

(2) Evaluation of insulation durability in wire harness systems.

(3) Quality control of cable coatings and insulation materials.

(4) R&D validation of wiring systems for automotive, aerospace, and electronics applications.

Standards

The tester adheres to global standards for material abrasion testing, including:

ISO 6722-1(Road vehicles – Electrical cables – Test methods for abrasion resistance)

SAE J2394(Standard test for electrical resistance of automotive wire insulation under abrasion)

LV 112(Volkswagen standard for automotive cable durability)

GB/T 5023(China’s national standard for electric cables – Abrasion tests)

UL 758(Appliance Wiring Material standard for insulation integrity)

Main Parameters

ParameterSpecification
Load Range 1–50 N (adjustable for light to heavy abrasion)
Abrasion Head Tungsten carbide tip (1 mm diameter) or steel wool (customizable)
Stroke Length 10–100 mm (programmable)
Test Speed 10–60 cycles/min (adjustable)
Sample Dimensions Up to 5 meters (cable length); 1–10 mm diameter
Control System PLC-based with 7-inch touchscreen (multilingual interface)
Power Supply 220V/50Hz, 200W
Dimensions 600 × 450 × 1200 mm (L × W × H)

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