EV Battery Vibration and Crash Test Dummy | ASTM ISO Testing Machine
Get a quote：
Whats/App: +86 185 0176 3615
Web: qinsun-lab.com
The EV Battery Vibration and Crash Test Dummy is a seated anthropomorphic test device designed to simulate the mass distribution and joint motion characteristics of a 50th percentile adult male. It is specifically developed for evaluating the safety of electric vehicle (EV) battery modules and full packs under vibration, collision, and gravitational acceleration conditions. The dummy features simplified skeletal structures while maintaining critical joint locking and damping functions, preventing component disassembly or scattering during testing.
Application
This dummy is suitable for the following applications:
Vibration reliability testing of EV battery packs and modules
Safety assessment of batteries during collisions, drops, rollovers, or impact events
Battery protection testing inside vehicle cabins and occupant safety simulation
Seated human body dynamics simulation in laboratory experiments
R&D and life-cycle evaluation of EV and energy storage battery systems
Testing on battery vibration tables, crash platforms, and extreme acceleration setups
High-level safety labs for evaluating occupant protection devices (seat belts, airbags) in conjunction with battery seating simulations
Standards
The dummy complies with and supports testing according to the following standards:
GB/T 31467.3-2015 – Safety requirements for EV traction batteries
GB/T 31484-2015 – Collision safety requirements for EV traction batteries
GB/T 18384.1-2017 – Crash test dummy requirements for passenger vehicles
ISO 17025 – Laboratory quality management system standards (data collection and calibration)
FMVSS 208 – U.S. Federal Motor Vehicle Safety Standards, crash and occupant protection
UN ECE R100 – EV traction battery crash safety regulation
ASTM F1566 – Anthropomorphic test device testing methods
Parameters
| Parameter | Technical Specification | Notes |
|---|---|---|
| Dummy Type | Seated test dummy | Seated only, not standing |
| Sitting Height | 883.9 ± 5.1 mm | Compliant with Western seated anthropometry |
| Total Weight | 77.65 ± 1.18 kg (customizable to 100 kg ±1.18 kg) | Mass adjustable per bone segment to match 50th percentile adult male |
| Head | Aluminum skull | Includes lifting ring |
| Neck | Optional rubber joint | Supports vibration and impact damping |
| Upper / Lower Torso | Alloy skeleton | Joints with locking and damping mechanisms |
| Limbs | Thighs, lower legs, upper arms, lower arms, hands, feet | Aluminum alloy / steel skeleton |
| Joint Structures | Neck, shoulder, clavicle, rib, elbow, knee, ankle | Anti-loosening and anti-scattering design |
| Sensor Options | Optional | Accelerometers, six-axis force sensors, displacement sensors |
Send product request
Other supplier products
 |
Building Material Non-Combustibility Test Machine | This machine is designed and manfacture according to ISO 1182 .Furnace temperature can quickly reach temperature equilibrium into the test program;... |
 |
Sock Stretch Tester ISO 20932 | Get a quote： Whats/App: +86 185 0176 3615 Web: qinsun-lab.com The Sock Stretch Tester is a precision instrument designed to evaluate the elongat... |
 |
Air Intake Filter Test System | Get a quote： Whats/App: +86 185 0176 3615 Web: qinsun-lab.com The Air Intake Filter Test System is designed for testing industrial air filters a... |
 |
Safety Footwear Electrical Hazard Tester | Get a quote： Whats/App: +86 185 0176 3615 Web: qinsun-lab.com The Safety Footwear Electrical Hazard Tester is designed to evaluate the dielectri... |
 |
Fabric Static Stress Resistance Tester | Get a quote： Whats/App: +86 185 0176 3615 Web: qinsun-lab.com The fabric inductive electrostatic tester, under laboratory conditions, is suitabl... |
Same products
 |
ER4043 Silicon Aluminum Welding Wire | Seller: 868776 | Hangzhou Kunli Welding Materials Co., Ltd. specializes in manufacturing high-quality welding mate... |
 |
Choosing the Right Equipment for Heavy-Duty Cleaning | Seller: Taizhou Feike Mechanical Technology Co., Ltd. | FEIKE’s High Pressure Washer is designed for industrial cleaning, equipment maintenance, ve... |
 |
ER4043 Silicon Aluminum Welding Wire | Seller: 868776 | Hangzhou Kunli Welding Materials Co., Ltd. offers ER4043 Silicon Aluminum Welding Wire for alumin... |
 |
HDPE High Speed Water Cooled Double Wall Corrugated Pipe Extrusion Line | Seller: Shandong HUASU Plastic Technology Co.,Ltd. | The molds adopt the double flow channel structure and nitriding polishing processed die head. Thi... |
 |
PanEVAP & MVR system | Seller: Yangzhou Panstar Heat Exchanger Equipment Co., Ltd | A multiple-effect evaporator is a device that efficiently uses steam heat to evaporate water. Wat... |
