Automotive Wire Adhesion Tester for quality control

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Whats/App: +86 156 1874 6768

Web: standard-groups.com

The Automotive Wire Adhesion Tester is designed to evaluate the bonding strength of automotive wires and components under dynamic and quasi-static conditions. You can accurately assess material adhesion performance across a range of temperatures and impact energies, ensuring compliance with international automotive and adhesive standards for R&D, quality control, and regulatory verification.

Standards

(1) ISO 11343 – Wedge-peel impact test for adhesion of adhesives

(2) ASTM D4501 – Adhesive peel and impact testing

(3) SAE J840 – Adhesive bonding test for automotive components

(4) ECE R94 – Vehicle crash and safety standard

(5) FMVSS 212 – Federal motor vehicle safety standard for occupant protection

(6) GB 11557 – Automotive adhesive test standards (China)

Parameters

Parameter	Specification
Impact Energy Range	5–500 J, adjustable in 1 J increments
Temperature Range	-40°C to +150°C (±2°C stability)
Test Speed	0.1–5.0 m/s (programmable acceleration)
Force Measurement	0–10 kN (±0.5% FS accuracy)
Data Sampling Rate	100 kHz (10.000 points/sec)
Capacity	50 kg
Test Stroke	400 mm
Speed Range	10–300 mm/min
Power System	AC servo motor
Power Requirement	220V AC, 50/60Hz, 3-phase, 15A
Dimensions (W×D×H)	1800 × 900 × 2200 mm
Volume	80 × 60 × 170 cm
Weight	200 kg (tester), 850 kg crated
Control Method	Computer software-controlled
Adhesion Fixture	One set; wire passing holes: φ1.4. φ1.5. φ1.7. φ1.8. φ2.0. φ2.1. φ2.12. φ2.8. φ3.3. φ3.8

Application

This tester is suitable for:

(1) Automotive wire harnesses and insulation adhesion testing.

(2) Adhesive bonding evaluation for door panels, bumper assemblies, engine bay modules, and windshield components.

(3) Research and development of adhesives and bonding materials used in automotive applications.

(4) Quality control and production verification of bonded wire assemblies and automotive modules.

Features

(1) Dual-Mode Testing – Combines wedge-peel impact (ISO 11343) with quasi-static adhesion pull-off testing.

(2) High-Precision Force Measurement – Load cell with ±0.5% FS accuracy captures subtle adhesion failures.

(3) Thermal Conditioning – Integrated thermostatic chamber (-40°C to +150°C) simulates extreme environments.

(4) Dynamic Impact System – Pneumatic striker delivers adjustable energy (5–500 J) with 0.1 J resolution.

(5) Smart Fixturing – Quick-change adapters support components up to 1.2 m, accommodating various wire diameters.

(6) Data-Driven Testing – Real-time force-displacement graphs, automated report generation, and IoT connectivity with remote monitoring.

(7) Ergonomic Safety – Full-enclosure safety interlocks with polycarbonate shields protect operators.

(8) Regulatory Compliance – Pre-loaded test templates for ECE R94. FMVSS 212. and GB 11557.

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