Automotive Wire Cut-Through Tester
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The Automotive Wire Cut-Through Tester is designed to evaluate the resistance of automotive electrical wires to mechanical penetration. It provides precise measurement of wire strength and durability under controlled conditions, ensuring compliance with Ford Global Wire Specification PART NO. ES-AU5T-1A348-AA.
Application
(1) Testing mechanical cut-through resistance of automotive wires and cables.
(2) Quality control for automotive wiring harnesses.
(3) Material evaluation for insulation and conductor durability.
(4) Verification of electrical safety and mechanical integrity.
(5) OEM and supplier testing for compliance with engineering specifications.
Standards
(1) Ford Global Wire Specification PART NO. ES-AU5T-1A348-AA – Wire cut-through standard
(2) ISO 6722 – Road vehicles – 60 V and 600 V single-core cables (reference)
(3) ASTM D638 – Standard Test Method for Tensile Properties of Plastics (for wire insulation)
(4) SAE J1128 – Low voltage primary cables (reference for wire quality)
Parameters
| Parameter | Specification |
|---|---|
| Induction Method | High-precision load sensor |
| Capacity | 200 kg |
| Cut-Through Speed | 10 mm/min |
| Effective Measurement Range | 0.5–100% |
| Accuracy Class | Class 1 |
| Load Accuracy | ±1% of indicated value |
| Display/Control | Computer software control and recording |
| Automatic Stop | Yes, at cut-through completion |
| Overload Protection | Automatic protection at 10% above max load |
| Drive System | AC servo motor |
| Fixture | Customizable per user wire specification |
| Power Supply | AC 220V ±10%, 50 Hz, 5 A |
| Machine Dimensions (L×W×H) | 56 × 80 × 170 cm |
| Test Wire Diameter | 0.45 mm |
| Test Voltage | <24 V |
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