Hydraulic Test Equipment for Oil Filter Durability
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The Oil Filter Hydrostatic Breakage Tester operates by using a liquid medium (typically hydraulic oil or a specified test fluid) to apply pressure to the filter component under evaluation.
Standards
ISO 2941:2009：Hydraulic fluid power — Filter elements — Verification of collapse/burst pressure rating
ISO 4548-12:2017：Test methods for full-flow oil filters for internal combustion engines - Part 12: Particle counting method for filtration efficiency and ash holding capacity
Features
High-pressure hydraulic power unit (pump) or pressure source capable of generating pressures up to the maximum required test pressure.
Pressure control system to increase the test pressure at a precise, controlled rate as specified by test standards.
Robust test stand or fixture designed to securely hold the filter element (for collapse/burst tests) or the filter housing (for burst tests) and withstand the applied pressure.
High-accuracy pressure transducer to measure the applied hydrostatic pressure.
Failure detection system that automatically identifies when the filter structure fails and records the pressure at failure. This may involve monitoring pressure drop, using acoustic sensors, or relying on visual confirmation in some cases (though automation is preferred for accuracy).
Safety enclosure or shielding constructed from strong materials to contain test fluid and debris in the event of a violent rupture.
Digital display showing the applied pressure, pressure rate, and the recorded failure pressure.
Controls for starting, stopping, and pausing the test.
System for filling the filter or housing with the test fluid and purging air.
Technical Parameters
| Main Parameters | Details |
|---|---|
| System pressure gauge range | 30bar |
| Working medium | SAE5W engine oil |
| Pressure rise accuracy | 0.5bar/times incremental point |
| Measuring temperature range | Room temperature |
| Protective cover | Transparent |
Accessoriess
1. Core Testing Components
Filter Element Test Fixture (Compatible with different filter element specifications): Used to fix the filter element, allowing switching between "external pressure collapse" and "internal pressure rupture" pressure application directions.
Filter Housing Test Fixture (Compatible with different housing sizes): Seals and fixes the complete filter housing, supporting the housing rupture pressure test.
High-Pressure Hydraulic Line (High-Pressure Resistant Material): Transmits the test medium and withstands high-pressure conditions during the test.
2. Functional Auxiliary Components
High-Precision Pressure Sensor: Monitors test pressure in real time, synchronously feeds back data, and triggers fault detection (such as sudden pressure drop).
Explosion-Proof Transparent Protective Cover: Isolates the sample during testing, preventing media and fragments from splashing during rupture, ensuring operational safety.
High-Pressure Hydraulic Pump with Pressure Regulator Module: Provides stable and controllable pressure output, gradually increasing pressure at a set rate.
Digital Display Controller: Used to configure test parameters, display pressure data in real time, and record the maximum pressure value at the time of sample rupture.
3. Consumables and Auxiliary Components
Test Medium (Hydraulic Oil/Special Test Fluid): As the pressure transmission medium, it must match the requirements of the corresponding test standard. Oil-resistant/high-pressure sealing gaskets: ensure the sealing effect of test fixtures, samples and pipelines, and prevent pressure leakage from affecting test accuracy.
Applications
The Oil Filter Hydrostatic Breakage Tester is a test bench independently developed and manufactured by our company. It is used to determine the static pressure and rupture pressure values that the oil filter can withstand.
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