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OEM Hydraulic Test System Manufacturer

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Whats/App: +86 156 1874 6768

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The Hydraulic Multi-Pass Test Bench is a precision filtration testing system designed to evaluate hydraulic filters, oil filters, fuel filters, and other fluid filtration materials. By continuously introducing test contaminants and using online particle counting, the system dynamically measures filtration efficiency, contaminant holding capacity, and pressure drop characteristics under realistic operating conditions. This provides accurate, repeatable data for filter performance analysis, R&D, and quality control.

Standards

(1) GB/T 18853 — Hydraulic filters — Multi-pass method for evaluating filtration performance (China).

(2) ISO 16889 — Hydraulic filters — Multi-pass method for evaluating filtration performance (International).

(3) ISO 4548-12 — Full-flow lubricating oil filters for internal combustion engines, filtration efficiency and contaminant capacity.

(4) ISO/DIS 19438 — Diesel and gasoline fuel filters, filtration efficiency and contaminant capacity by particle counting.

(5) SAE J1858 / ASTM F23 — Supplementary international guidance for multi-pass filter testing.

Features

(1) Fully Automated Control – PLC-based system for automatic operation, monitoring, and data logging.

(2) High Measurement Accuracy – Integrated KZD-3A online particle counter with 32 channels for precise upstream and downstream readings.

(3) Comprehensive Testing – Measures filtration efficiency, contaminant holding capacity, and flow-pressure drop in a single platform.

(4) Precise Thermal Management – Automatic heating and silicone-rubber electric heating with refrigeration cooling for stable oil temperatures.

(5) Robust Construction – Stainless steel pipelines, aluminum frame, and high-quality components ensure durability and contamination-free operation.

(6) Modular Fixture Design – Adaptable for various filter elements, including spin-on and media panels.

(7) Real-Time Data Output – Flow rates, pressure drop, and particle counts displayed and logged continuously.

Accessories

(1) Filter media and spin-on filter fixtures.

(2) Contaminant injection system and tanks.

(3) Online particle counter with software for data analysis.

(4) Heating and cooling modules.

(5) User manual and compliance certificates.

Technical Parameters

ParameterSpecification
Test Medium YH-15 or equivalent hydraulic/oil; customer-specified oils
Medium Viscosity 13.2 mm²/s at 40°C
Flow Range 1 – 100 L/min
Flow Sections 1 L/min (1–10), 2 L/min (10–30), 3 L/min (30–100)
Minimum System Pressure 0.6 MPa
Maximum System Pressure 2.0 MPa
Maximum Differential Pressure 1.6 MPa
Differential Pressure Sensor 0 – 200 kPa
Contaminant Injection Flow Rate 50 – 300 mL/min (standard 250 mL/min)
Online Dilution Ratio 1:10 (sampling flow 20 mL/min)
Temperature Control 40 ± 2 °C
Test Oil Tank Volume 50 L (dual cone design)
Contaminant Tank Volume 40 L
Auxiliary Tank Volume 100 L
Particle Counter KZD-3A (Tianjin), 32 channels
Control Mode Fully automatic programmable
Heating Method Silicone rubber electric heating
Cooling Method Refrigeration unit
Frame Material Aluminum profile with stainless steel panels
Pipeline Material 304 stainless steel
Filter Media Fixture 200 cm² per set
Spin-On Filter Fixture One set
Rated Power 28 kW
Power Supply 3-phase AC 380V / 50Hz
Test Bench Dimensions (L×W×H) 3200 × 1500 × 2000 mm
Control Cabinet Dimensions 800 × 700 × 1800 mm

Measurement Accuracy and Test Conditions

ParameterReading Accuracy (±)Permissible Variation (±)
Pressure Drop 5% –
Upstream Contamination – 10%
Injection Flow Rate 2% 5%
Test Flow Rate 2% 5%
Sensor Flow Rate 1.5% 3%
Temperature 1°C 2°C
Time 1 s –
System Volume 2% 5%

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