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Femoral Stem Fatigue Testing Machine

Get a quote:

Whats/App: +86 181 0160 0864

Web: gellowen.co.uk

The Femoral Stem Fatigue Testing Machine is a device used to evaluate the fatigue performance and durability of artificial femoral stems under repeated mechanical loading.

Standards

(1)YY/T 0809.4

(2)ISO 7206-4

These standards specify the test methods and performance requirements for fatigue testing of stemmed femoral components in partial and total hip replacements under defined conditions. Fatigue tests are conducted at a frequency of 1–30 Hz, load ratio R = 0.1. maximum load 2300 N, for 5 million cycles or until specimen failure.

Application

The Femoral Stem Fatigue Testing Machine is used to evaluate the mechanical durability and fatigue performance of femoral implants under cyclic loading. It simulates long-term physiological stresses experienced by hip prostheses in the human body, ensuring reliability, safety, and compliance with orthopedic implant standards. Typical applications include:

Orthopedic implant testing: Assess fatigue life of femoral stems in hip replacements.

Quality control: Verify consistency and mechanical performance of manufactured implants.

Research and development: Support design optimization and material selection for new hip prostheses.

Standards compliance: Conduct tests according to ISO 7206. ASTM F2077. and other orthopedic testing guidelines.

This machine ensures implants can withstand repeated physiological loads, reducing the risk of implant failure in patients.

Product Features

Next-generation fatigue testing system using large electromagnetic motor as the actuation core.

Direct-drive electromagnetic motor ensures stable operation and high repeatability for precise force and displacement control.

Built-in electromagnetic actuator with low friction and high repeatability, providing fast system response and high speed.

Capable of performing tension, compression, bending, shear, creep, and relaxation tests.

Meets modern material testing requirements for high precision, high frequency, stability, and durability.

Features oil-free, seal-free, maintenance-free operation, long service life, high integration, easy installation, and compact footprint.

Offers a variety of fixtures and accessories for different test setups.

Specifications

ParameterSpecification
Maximum Peak Load 8500 N
Dynamic Peak Load 6000 N
Static Peak Load 4200 N
Testing Machine Class 0.5
Load Measurement Range 0.4%–100% F.S.
Load Measurement Accuracy Better than ±0.2% of reading (within range)
Maximum Fatigue Loading Frequency 100 Hz
Axial Stroke 30 mm
Displacement Resolution 0.1 μm
Test Space (between upper and lower fixtures) 0–950 mm
Net Weight ~900 kg
Dimensions (L×W×H) ~1000 × 700 × 1800 mm
Optional Environmental Accessories Water bath
High temperature environment
Low temperature environment
Humidity-controlled environment
Applications Fatigue, fracture, and static testing of metal, polymer, and composite materials
Static/dynamic testing of surgical implants (trauma, joint, spine, dental)
Polymer tensile fatigue testing
Rubber crack propagation testing
Other specialized material fatigue tests
Optional Fixtures and Tooling Mechanical tension, compression, and bending fixtures
Specialized femoral stem fixture
Four-point bending fixtures
Spinal rod/screw fixtures
Tibial platform fixtures
Vertebral body resection model compression/tension fixtures
Dental implant fixtures

Accessories

(1)Fixture Clamps: Secure femoral stems for precise load application.

(2)Loading Actuator: Applies controlled cyclic forces simulating physiological stresses.

(3)Data Acquisition System: Monitors displacement, load, and fatigue cycles in real time.

(4)Calibration Weights/Sensors: Ensure accurate load and measurement validation.


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