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PCBN Inserts, Solid CBN

Details:

Our Solid PCBN / CBN inserts display a serious of preminum performance, such as strong corrosion resistant, perform a good thermal stability and red-hardness, suitable to process cast iron, quenched steel and other kinds of ferrous metal.CBN polycrystalline block cutter of our company shall greatly improve cutting speed and realize real high-speed cutting; meanwhile it is fit for continuous processing; dry cutting causes no pollution and no noise. Currently our company can provide round,cube, square and triangle solid PCBN inserts (Polycrystalline Cubic Boron Nitride).

More Superhard PCBN cutter insert ( Polycrystalline Cubic Boron Nitride) mainly used for ferrous materials machining,like gray cast, cast iron,carbon steels, alloy steels, nickel or cobalt, etc... PCBN Diamond (polycrystalline cubic boron nitride) products is second only to diamondin hardness. The hardness allows the ability to machine hardened work pieces. The high thermal conductivity of PCBN allow for an increase in tool life over Carbide Tools. Furthermore, the high chemical stability allows for PCBN to be stable up to 1000° C and no reaction with Fe, Ni, CO etc... Allowing easy grinding and EDM Cutting.

Introduction of PCBN inserts:

PCBN is made by high pressure high temperature sintering of cubic boron nitride with a binder pahase, and there are mainly tow groups of binders, namely metal binder and ceramic binder. CBN and diamond are very similar in crystal structure, chemical bond and lattice parameters, thus they perfotm quite similar hardness and strength,. In cutting applications, the wear resistance of PCBN exceeds 50 times that of tungsten carbide.

Application of PCBN inserts:

PCBN is typically recommended to machine ferrous materials such as hardened steel components over the range 45 to 70HRc and grey cast irons. The material combines high hot hardness, chemical stability and abrasion resistance to provide an effective solution for machining these very different work-piece materials.

Products feature:

  1. ’ cutting temperature can reach 1300°C.

RCGX Solid CBN

V

insert type

size info

L (mm)

S (mm)

R (mm)

D (mm)

RCGX060500

RCGX090700

RCGX120700

RCGX151000

RCGX191000

RCGX Solid CBN

Y

insert type

size info

L (mm)

S (mm)

R (mm)

D (mm)

RCGX060400

RCGX060500

RCGX060700

RCGX090700

9

RCGX120700

12

RNMN CBN inserts

insert type

size info

L (mm)

S (mm)

R (mm)

D (mm)

RNMN060400

6

0

RNMN120700

12

0

RNMN160700

16

16

0

RNMN190700

19

0

RNMN201000

20

10

0

RNMN251000

25

10

0

RCMN Solid CBN

insert type

size info

L (mm)

S (mm)

R (mm)

D (mm)

RCMN060400

6

0

RCMN090400

9

0

RCMN090600

9

0

RCMN120600

12

0

RCMN120700

12

0

RCMN150700

15

0

RCMN190700

19

0

SNMN Solid CBN inserts

insert type

size info

L (mm)

S (mm)

R (mm)

D (mm)

SNMN090308

SNMN090412

SNMN120712

SNMN150704

SNMN150708

SNMN201020

20

20

10

CNMN Solid CBN

insert type

size info

L (mm)

S (mm)

R (mm)

D (mm)

CNMN090404

9

CNMN090412

9

CNMN120408

12

CNMN120712

12

CNMN120808

12

CNMN160712

16

CNMN160716

16

TNGN solid CBN

insert type

size info

L (mm)

S (mm)

R (mm)

D (mm)

TNGN110304

11

TNGN110308

11

TNGN110312

11

TNGN160404

16

TNGN160408

16

TNGN160412

16

PCBN inserts are compound super-hard material of polycrystalline cubic boron nitride layer and WC (Tungsten carbide) sintered under ultrahigh pressure and high temperature.The PCBN insert has the hardness, wear resistance and thermal stability of cubic boron nitride (CBN) and the shock-resistant toughness of hard alloy. It is the ideal material of cutting processing of high-hard ferrous metals and non-ferrous metal alloy.

Other types of inserts like RCGN CBN inserts,RCGN inserts ,SNGA ,SCMW,TNGA,CNGA,VNGA,VCGW,CCMW,TCMW CBN inserts all available upon request,our products test well in European countries,Japan, and USA markets.

PCBN:

Ease of fabrication, easily cut with wire WDM and High grindability with diamond wheels

Typical Products Machined with PCBN Tools - Automotive/ Medical/Aerospace

Shafts, Gears, Bearings, Dies, Molds

Clutch Plates, Brake Rotors/Drums, Cylinder Blocks, Flywheels, Heads

Camshafts, Valve Bodies

Impellers, Casings, Valve Guides

Turbine Blades, Vanes, Shrouds, Housings, Hubs, Hip Joints

Pipe/Liners, Fuel Rod

Valves Seats, Hydraulic Pumps, Cam

Why choose our product

More SuperHard Products Co., Ltd is dedicated to finding solutions that help our clients in all markets succeed. More SuperHard has been manufacturing high-quality, competitively priced superabrasivediamond and cbn tools that are designed to perform in a wide range of industrial ,such as pcd tools grinding, natural diamond polishing, auto parts processing , thermal spray coated industry, optical glass, semicon and led industry, woodworking tool , cnc tool grinding and roll machining ,others ultral precision industry.

The company production and sales of products covered vitrified bond tools, resin bond tools, metal bond tools, electroplated diamond/cbn tools, vaccum brazed products, cvd diamond tools, polycrystalline diamond (pcd) tools, cubic boron nitride (cbn) tools.our objective is to meet all the customers’ needs and help every customer achieve maximum benefits. more brings in revenue for you, you win, we win!

More SuperHard supplies the wheels for several application mainly:

  1. Carbide round tools on cnc machines : flute grinding, gash grinding, end facing, clearance angle and cylindrical grinding .
  2. Insert grinding for machines such as: agathon, wendt, haas, waida and ewag.
  3. Woodworking saw blade and tools .
  4. Hss tools
  5. Cutting wheels

Products Range:

  1. 2. PCD milling tools, PCD turning tools, PCD drilling tools, PCD engraving tools, PCD/pcbn inserts, PCD/pcbn cutting tools, PCD/pcbn grooving tools, CBN inserts3. PCD/TSP diamond, CVD diamond tools, large size synthetic diamond, Natural diamond tools, diamond abrasive tools4. diamond grinding&cutting discs, diamond cutting blade, diamond cup wheel, diamond dressers5. Roller cutting tools, PDC cutters, PDC drill bits& PDC core bits6. PCD tool grinder & PCD grinding machine

Packaging and shipping

Packing

Carton, plastic bag,or as your request

Shipping

we use DHL,UPS,FEDEX,ect.to ship the goods,or according to the customer's requirement

Delivery time

about3-7days, for special time according to your quantity

FAQ:
A: yes, you can. We will give some discount according to your quantity.

  1. ’s production progress?

A: we will keep closely track the production and shipment progress. And we will inform you with the newest progress about producing and shipping.

A: We have pass the ISO 9001:2008. If there is any problem with our products, please send me the detailed picture of the problem, once we verify it, we will change the products for you within 30 days.

Q4: When I contact you is suitable?

You can contact Us at any time, we promise that we will reply you within 12 hours.

A:So, please contact me for more information about our product, service and related issues.

If you have any questions, please contact us

Whats App:

Tel:

URL:

To meet your requirements in every way, we need the following information

----- Shape and Dimension of the wheels

----- Grit size (Mesh, refer to Table#1)

----- Concentration

----- Bond(Resinoid, Vitrified, Metallic, Electroplated)

----- Quantity



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