Ultra-Precision Cutting of Single Crystal
Single crystal diamond
Single crystal diamondis an abbreviation for Manual crystal diamond. It is also a synthetic single crystal diamond or synthetic diamond. Single crystal diamondis a material that has been chemically crystallized under high temperature and high pressure. Therefore, this material does not have the adhesive of the commonly used tool material or the gap between the particles inside the material. This determines that the single crystal is irreplaceable.
Crystal growth is a relatively long process, and, during the process of crystal growth, environmental conditions
It is necessary to monitor the whole process, so at present, this is still a relatively expensive raw material. And it is not easy to grow into a large size. The more common sizes on the market today are in the size range of 13mm X 13mm.
Single crystals are commonly used in cutting tools, wire drawing dies, and grinding wheel finishing industries.
Single crystal diamondmaterials are generally common in two colors, one that is nearly transparent and the other that is light yellow. The production process of these two materials is the same, except that the nitrogen elements remaining in the material are different. Transparent particles with very low levels of nitrogen. In practical applications, if theSingle crystal diamondtool is made, a higher finish can be achieved, and at the same time, the tool life is better.
Therefore, the price of transparent materials is also relatively high. The production capacity of raw materials is also not as large as yellowish materials.
Single crystal diamondtool
Single crystal diamondmade of tools, mainly used for processing non-ferrous metals, such as aluminum, copper, gold and other metals. This material achieves a high degree of finish because of its high hardness. At present, because of the new equipment and processing technology, the current Single crystal diamondtool is not only a simple chamfering tool, but also can make the contour tool of the opposite sex.
The hardness ofSingle crystal diamondis only second to the hardness of natural diamonds. Therefore, there is no way to process the traditional tool processing method. There are two mainstream Single crystal diamondprocessing methods on the market or a combination of the two.
For the tool processed by the above method, the cutting edge quality is very high, and the cutting edge is observed under the microscope 1000 times.
No defects can be seen, so the workpiece processed by Single crystal diamondtool can have no grain and achieve the mirror effect.
Natural Single crystal diamond:
The natural diamond hardness of HV9000-10000 is the hardest substance in nature. The finished tool can maintain dimensional stability and long service life during cutting. Adapted to processing metals such as gold, silver, copper, aluminum, zinc, acrylic and other materials. Suitable for hardware high-gloss processing, high-light chamfering, milling edge processing, copper and aluminum products, high-gloss and various high-gloss chamfers for acrylic panels. Single crystal diamondis burr-free for mobile cases, mobile buttons, digital camera housings, acrylic lenses, and processed products. Long tool life and high processing efficiency.
Single crystal diamond tools application
Single crystal diamond toolmade of single crystal is mainly used for processing non-ferrous metals, such as aluminum, copper, gold and other metals. This material achieves a high degree of finish because of its high hardness. Our company's new equipment and processing technology, the current single crystal tool is not only a simple chamfering tool, can make the contour tool of the opposite sex. A higher finish can be achieved and tool life is better.
Single crystal diamond toolare mainly used for high-light chamfering of mobile s, laptops, stereos, DVDs, etc. It has the advantages of long tool life, high processing efficiency, low cost and high surface finish. Single crystal diamond toolis the best choice for high gloss processing.
Characteristics of artificial Single crystal diamond
Single crystal diamond Tool manufacturing quality is stable because the crystal orientation is fixed (100 faces).we Can support wear registance orientation (110 face).our Quality is stable as crystals are grown under an industrially controlled environment (the quality of natural diamonds varies depending on the location where they are produced).
Stable diamond provision that is not impacted by political unrest.
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