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Metallic Cables and Wire Ropes Mechanical Property Testing Machine

Standard

  • YY/T 0812-2010 (China): Specifies mechanical testing protocols for metal cables/cables used in fracture fixation, including fatigue strength and load-to-failure requirements.
  • ASTM F2180-19 (International): Defines methodologies for evaluating the dynamic fatigue performance of orthopedic cable systems under cyclic loading.
  • ISO 12177-3: Additional compliance for tension-tension fatigue testing of surgical cables.

Product Advantages

  1. Multi-Axial Loading: Simultaneous tension/torsion control replicates in vivo stress patterns (5Hz fatigue cycles).
  2. High-Cycle Endurance: 1,000,000-cycle capacity with ±0.05% load accuracy at 5Hz operation.
  3. Biorelevant Simulation: 37±1°C saline bath with protein skimmer for in vitro corrosion testing.
  4. Smart Fixturing: Self-centering clamps accommodate cables (1.0–5.0 mm diameter) and cable systems.
  5. AI-Powered Analytics: Machine learning identifies fatigue initiation sites in real-time.
  6. Regulatory Compliance: Pre-loaded YY/T 0812/ASTM F2180 protocols with automated reporting.

Product Features

  • Electromagnetic Servo Actuator: 10 kN tensile/5 Nm torsional capacity with programmable load ratios (R=0.1–10).
  • Dynamic Load Control: 0.1–30 Hz frequency range with sine/square/random waveforms.
  • Thermal-Mechanical Chamber: 37±0.5°C recirculating saline bath with anti-evaporation design.
  • High-Resolution Imaging: Built-in 5MP camera system for fretting/corrosion analysis.
  • Safety Suite: Emergency stop, overload clutches, and leak detection system.
  • Modular Design: Dual-station configuration enables simultaneous specimen testing.

Technical Parameters

ParameterSpecification
Max. Tensile Load ±10,000 N (0.01 N resolution)
Max. Torsional Moment ±5 Nm (0.001 Nm resolution)
Frequency Range 0.1–30 Hz (0.01 Hz increments)
Load Ratio (R) 0.1–10 (adjustable)
Cable Diameter Range 1.0–5.0 mm (0.01 mm resolution)
Saline Bath Temperature 37±0.5°C (PT1000 sensor)
Data Sampling Rate 10 kHz (synchronized across 8 channels)
Power Requirements 220V/110V ±10%, 50/60Hz, 1,800W
Dimensions (W×D×H) 600 × 500 × 800 mm
Weight 90 kg (net) / 105 kg (with bath)
Noise Level <55 dB (A-weighted)

Accessories

  1. Cable Fixture Kit:
    • Self-centering clamps (1.0–5.0 mm cable compatibility)
    • Torsion adapters for multi-strand cables
  2. Thermal-Mechanical Bath:
    • 20L capacity with recirculating pump
    • Corrosion-resistant titanium interior
  3. CableTest Pro Software:
    • Automated S-N curve generation and fatigue limit calculation
    • 21 CFR Part 11-compliant audit trail with blockchain timestamping
    • Remote monitoring via iOS/Android app
  4. Operator Kit:
    • Calibrated micrometer set (0.01–1.00 mm)
    • Cable alignment jigs (ASTM F2180 compliant)
  5. Calibration Bundle:
    • NIST-traceable force/torque calibration weights
    • LVDT verification tool
  6. Safety Kit:
    • Leak detection system
    • Acoustic enclosure with 25 dB noise reduction


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