Safety Helmets Wearing Stability Tester
Whats/App: +86 156 1874 6768
Web: standard-groups.com
The Safety Helmets Wearing Stability Tester is designed to evaluate helmet retention and fit under dynamic conditions, simulating real-world head movements and impact scenarios. It provides precise measurement of helmet stability, retention forces, and deformation, ensuring compliance with international and national safety standards. The instrument is suitable for production quality control, R&D, and certification testing of industrial, sports, and cycling helmets.
Application
This tester is suitable for assessing helmet fit stability and retention performance for:
(1) Industrial helmets used in construction, manufacturing, and mining
(2) Cycling helmets for road, mountain, and urban riding
(3) Sports helmets for skating, climbing, skiing, and other high-mobility activities
(4) Motorcycle and E-bike helmets for rider safety certification
(5) R&D of custom helmet designs with adjustable retention systems
Standards
The tester complies with the following standards:
(1) GB 811-2022 – Safety Helmets: General Technical Requirements
(2) GB 24429-2009 – Sports Helmets: Requirements and Test Methods
(3) GB/T 2812 – Safety Helmets: Test Methods
(4) ISO 6220-2 – Industrial Safety Helmets: Fit Stability
(5) CE Certification (Conformité Européenne)
Features
Multi-Standard Compliance: Simulates extreme lateral forces and evaluates retention system integrity.
High-Precision Measurement: 0.1kg load resolution and 0.1N force sensor accuracy for repeatable results.
Dynamic Tilt Testing: 360° tilt mechanism reproduces real-world head movements.
User-Friendly Operation: 7” touchscreen HMI with preloaded GB/T 2812 sequences and real-time force graphs.
Quick-Swap Helmet Clamp: Rapid replacement of helmets for high-throughput labs.
Safety Systems: Dual interlocks and overload protection prevent accidental activation and sensor damage.
Self-Calibrating System: Auto-tare and linearity checks before each test.
Durable Construction: Aircraft-grade aluminum frame and corrosion-resistant sensors ensure long-term reliability.
Parameters
| Parameter | Specification |
|---|---|
| Impact Weight | 10.0kg ±0.1kg (stainless steel) |
| Initial Load | 3.0kg ±0.1kg (adjustable) |
| Release Method | Manual lever with safety interlock |
| Tilt Range | 0–360° (1° resolution) |
| Force Sensor | 0–500N range, 0.1N resolution |
| Data Acquisition | 16-bit resolution, 1,000Hz sampling |
| Power Supply | 220V AC, 50/60Hz (single-phase) |
| Dimensions | 800mm (W) × 600mm (D) × 1,500mm (H) |
| Weight | 150 kg (net) |
Accessories
(1) Testing Kit: 2x universal helmet clamps (adjustable for 50–65 cm heads), 5x calibration grade load cells (10N–500N)
(2) Software Suite: License key for StabilityTest Pro (Windows/macOS), 1-year free access to cloud-based fit analysis tools
(3) Calibration & Safety: NIST-traceable force gauge, 2x safety glasses (EN 166 rated), 1x face shield
(4) Maintenance Kit: Spare accelerometers and load cells, machine cleaning solution (non-corrosive)
(5) Documentation: Multilingual quick-start guide (printed + digital), compliance certificates for GB/ISO standards
Test Procedures
Secure the helmet in the universal clamp and adjust to the correct head circumference.
Select the wearing stability test mode via the touchscreen HMI.
Set impact weight and initial load according to test requirements.
Adjust tilt angle and initiate the motorized tilt stage.
Monitor real-time force graphs and retention performance during rotation.
Export data as PDF or CSV for certification or R&D analysis.
Repeat tests for additional helmets as required.
Maintenance Information
Inspect helmet clamps, tilt mechanism, and load cells regularly; replace worn parts.
Verify calibration of force sensors every six months using NIST-traceable instruments.
Clean frame, clamps, and sensors with non-corrosive solutions to maintain accuracy.
Store the tester in a dry, temperature-controlled environment to prevent corrosion.
Follow standard electrical safety procedures during operation and maintenance.
Send product request
Other supplier products
 |
ASTM F1566 Mattress Durability Fatigue Testing Machine Manufacturer Direct China | Get a quote： Whats/App: +86 156 1874 6768 Web: standard-groups.com Features You can control testing parameters precisely using the PLC touchscr... |
 |
High-Precision Material Wear Tester with Probe | Whats/App: +86 156 1874 6768 Web: standard-groups.com Standards GB/T 3960-2016 Test Methods for Sliding Friction and Wear of Plastics ISO 20502... |
 |
Automated humidifying bottle tester equipment | Whats/App: +86 156 1874 6768 Web: standard-groups.com Applications The humidifier bottle performance tester is mainly used to detect various pro... |
 |
CE Certified High Frequency Friction Machine Factory | Get a quote： Whats/App: +86 156 1874 6768 Web: standard-groups.com The High Frequency Friction Machine is a reciprocating tribological testing i... |
 |
Water Leak Detector | Whats/App: +86 156 1874 6768 Web: standard-groups.com Product Description GB/T 21619-2008 Test Methods for Dangerous Goods Flammable Solids Emit... |
Same products
 |
Large Naïve VHH Library | Seller: AlpVHHs | Large Naïve VHH Library VHHare single-domain antibodies derived from the variable regions o... |
 |
pH-2398 pH/EC/ORP/Temperature multi-parameter Water Quality Tester | Seller: Kelilong Electron Co.,Ltd | Feature Large display screen, capable of simultaneously measuring water quality pH, redox potent... |
 |
ORP-2026S Waterproof Soil ORP and Temperature Meter | Seller: Kelilong Electron Co.,Ltd | 范围 ORP -999～999mV Temp 0～50℃ 分辨率 ORP 1mV... |
 |
TDS-2616 Waterproof EC/TDS/Temperature Meter | Seller: Kelilong Electron Co.,Ltd | Range EC ～19.9mS TDS Temp 0～50℃ R... |
 |
EC-98330 CF ECOstick - Nutrient Tester | Seller: Kelilong Electron Co.,Ltd | Ideal for hydroponics and agriculture applications, theNutrient Tester accurately measures the el... |
