Cylindrical Battery In-Situ Volume Swelling Testing System
Standard
- UL 1642: Standard for Lithium Batteries
- IEC 62660-2: Secondary Lithium-Ion Cells – Part 2: Reliability and Abuse Testing
- ASTM E83: Standard Test Method for Verification of Linear Displacement Measuring Systems
- ISO 12417-1: Mechanical Testing of Metals – Dilation Test
- CE Certification(Conformité Européenne)
Product Advantages
- Sub-Micron Precision
- 0.05 μm Resolution: Tracks nanoscale volume changes during rapid charge/discharge cycles.
- Laser-Based Sensors: Non-contact measurement eliminates mechanical interference.
- Multi-Environment Testing
- -20°C to 150°C Chamber: Simulates extreme climates and thermal abuse scenarios.
- Pressure Cycling: 0–30 bar dynamic loading for fatigue testing.
- Real-Time 3D Imaging
- Structured Light Scanner: Generates volumetric strain maps at 5 fps.
- AI-Powered Deformation Analysis: Quantifies anisotropic swelling in cylindrical cells.
- High-Throughput Design
- 4-Channel Parallel Testing: Monitor 4 batteries simultaneously under identical/custom protocols.
- Auto-Sequence Programming: 50+ preloaded test profiles (fast charging, overcharge, etc.).
- Smart Data Integration
- API Connectivity: Syncs with EIS, thermal cameras, and gas analyzers for holistic diagnostics.
- Cloud-Based AI: Predicts cycle life based on expansion-voltage coupling.
Product Features
- Non-Destructive Testing (NDT): Preserves sample integrity with <0.5 N contact force.
- Laser-Guided Alignment: Ensures precise battery positioning (±2 μm accuracy).
- Dynamic Strain Calibration: Auto-corrects for thermal drift during long-term testing.
- Emergency Shutoff: Dual redundant safety circuits with E-stop button.
- Glovebox Compatibility: Oxygen/moisture levels <0.1 ppm for sensitive chemistries.
Technical Parameters
| Parameter | Specification |
|---|---|
| Displacement Range | ±1 mm (linear), ±0.5° (angular) |
| Accuracy | ±0.1 μm (linear), ±0.01° (angular) |
| Temperature Range | -20°C to 150°C (2°C/min ramp rate) |
| Data Acquisition Rate | 5,000 points/second/channel |
| Power Supply | 100-240V AC, 50/60Hz (universal adapter) |
| Dimensions | 600mm (W) × 500mm (D) × 1,000mm (H) |
| Weight | 150 kg (net) / 180 kg (gross) |
Accessories Included
- Testing Kit:
- 4x non-magnetic battery holders (18650, 21700 formats).
- Disposable strain gauges (50 pack).
- Software Suite:
- License key forSwellVision Pro(Windows/Linux).
- 6-month free access to cloud-based FEA tools.
- Calibration & Safety:
- NIST-traceable displacement standard (500 μm, 1 mm).
- Explosion-proof gloves (Class 00, 3 pairs).
- Environmental Control:
- Gas purification cartridge (99.999% inert atmosphere).
- Humidity sensor with data logging.
- Documentation:
- Multilingual quick-start guide (printed + digital).
- Compliance certificates for UL/IEC/ASTM standards.
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