Photovoltaic module insulation resistance tester
Standard
- IEC 61215: Terrestrial Photovoltaic (PV) Modules – Design Qualification and Type Approval
- UL 61730: Safety Standard for Photovoltaic Modules
- ISO 17025: General Requirements for the Competence of Testing and Calibration Laboratories
- CE Certification(Conformité Européenne)
Product Advantages
- Dual-Parameter Precision
- Simultaneous Insulation Resistance & Leakage Current Testing: Eliminates the need for separate instruments.
- 100 kΩ–10 TΩ Range: Covers residential to utility-scale PV module testing (10⁵ Ω–10¹³ Ω).
- Ultra-High Accuracy
- <1 GΩ: ±1%, 1–10 GΩ: ±3%, ≥10 GΩ: ±5%: Ensures compliance with IEC 61215’s stringent insulation requirements.
- 1% Voltage Accuracy: 1.0–1,000 VDC output with 0.1 V/1 V step adjustments.
- Multi-Speed Testing
- 55 Readings/Second (High-Speed Mode): Ideal for production line QC.
- 3 Readings/Second (Full-Speed Mode): Maximizes measurement resolution for R&D.
- Safety First
- 30 mA Max Charging Current: Prevents arc-flash risks during high-voltage testing.
- Overvoltage Protection: 1,200 VDC surge rating for transient stability.
- Smart Diagnostics
- AI-Powered Failure Analysis: Flags insulation breakdown patterns and PID risks.
- Auto-Ranging: Optimizes test voltage (50–1,000 VDC) based on module specs.
Product Features
- Non-Destructive Testing (NDT): Preserves sample integrity with <10 nA leakage current.
- Laser-Guided Probe Placement: Ensures precise contact on textured module surfaces.
- Dynamic Calibration: Auto-corrects for temperature/humidity drift during testing.
- Emergency Shutoff: Dual redundant safety circuits with E-stop button.
- Glovebox Compatibility: Oxygen/moisture levels <0.1 ppm for sensitive chemistries.
Technical Parameters
| Parameter | Specification |
|---|---|
| Insulation Resistance | 100 kΩ–10 TΩ (10⁵ Ω–10¹³ Ω) |
| Leakage Current | 10 nA–20 mA (auto-ranging) |
| Test Voltage | 1.0–1,000 VDC (0.1 V steps <100 V, 1 V steps ≥100 V) |
| Voltage Accuracy | ±1% (at 1,000 VDC) |
| Measurement Speed | 55/25/3 readings/second (high/medium/full) |
| Max Charging Current | 30 mA ±5 mA |
| Power Supply | 100-240V AC, 50/60Hz (universal adapter) |
| Dimensions | 300mm (W) × 250mm (D) × 150mm (H) |
| Weight | 5 kg (net) / 7 kg (gross) |
Accessories Included
- Testing Kit:
- 4x insulated test probes (10 kV rated).
- 10x alligator clip leads (red/black).
- Software Suite:
- License key forInsulationAI Pro(Windows/macOS).
- 1-year free access to cloud-based data analytics.
- Calibration & Safety:
- NIST-traceable resistance standard (1 GΩ, 10 GΩ).
- Explosion-proof gloves (Class 00, 3 pairs).
- Maintenance Kit:
- Spare fuses and probe tips.
- Cleaning solution for optical components.
- Documentation:
- Multilingual quick-start guide (printed + digital).
- Compliance certificates for IEC/UL/ISO standards.
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