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Mechanical load testing machine for photovoltaic modules

Mechanical load testing machine for photovoltaic modules
  • Mechanical load testing machine for photovoltaic modules
Produced by: Qinsun Instruments Co., LTD

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Standard

  • IEC 61215: Terrestrial Photovoltaic (PV) Modules – Design Qualification and Type Approval
  • IEC 61646: Thin-Film Terrestrial Photovoltaic (PV) Modules – Design Qualification and Type Approval
  • IEC 62782: Dynamic Mechanical Load Testing for Photovoltaic Modules
  • UL 1703: Flat-Plate Photovoltaic Modules and Panels
  • CE Certification(Conformité Européenne)

Product Advantages

  1. Multi-Standard Compliance
    • 5,400 Pa Forward / 2,400 Pa Reverse Loading: Replicates snow/wind loads per IEC 62782.
    • 1,000 Pa Dynamic Testing: 1,000-cycle fatigue simulation for hail/debris impact.
  2. Ultra-Precise Control
    • 0.1N Force Feedback: Low-friction cylinder ensures ±5% pressure accuracy.
    • 7+3s Cycle Timing: Mimics real-world pulsating wind loads.
  3. Automated Testing
    • Programmable Cycle Count: 1–99,999 cycles with auto-stop at failure.
    • AI-Powered Failure Detection: Real-time EL imaging correlation for crack analysis.
  4. Safety First
    • Emergency Shutoff: Dual redundant safety circuits with load cell override.
    • Overload Protection: 6,000 Pa max pressure cutoff.
  5. Modular Design
    • Quick-Change Fixtures: Adapts to framed, frameless, and flexible PV modules.
    • Expandable Test Area: Up to 3.0m × 2.0m for large-format modules.

Product Features

  • Dual-Mode Operation: Static/dynamic load testing with auto-switching.
  • 10” Touchscreen HMI: Preloaded IEC/UL test sequences with customizable pressure profiles.
  • Remote Monitoring: Wi-Fi/Ethernet connectivity with SMS/ alerts for failures.
  • Self-Calibrating System: Auto-tare and linearity checks before each test.
  • Rust-Resistant Frame:304 stainless steel construction with epoxy coating.

Technical Parameters

ParameterSpecification
Test Area 2.8m (L) × 1.8m (D) × 1.95m (H)
Forward Load 5,400 Pa (adjustable)
Reverse Load 2,400 Pa (adjustable)
Dynamic Load 1,000 Pa, 1,000 cycles (7s+3s timing)
Pressure Accuracy ±5% of setpoint
Force Sensor 0.1N resolution, 10 kN capacity
Power Supply 230V AC, 50/60Hz (single-phase)
Air Supply 6–8 bar (clean/dry air required)
Weight 1,200 kg (net) / 1,500 kg (gross)

Accessories Included

  1. Testing Kit:
    • 4x PV module clamping fixtures (adjustable for 16–40 mm frames).
    • 10x load distribution pads (anti-skid rubber).
  2. Software Suite:
    • License key forLoadTest Pro(Windows/Linux).
    • 1-year free access to cloud-based fatigue analysis tools.
  3. Calibration & Safety:
    • NIST-traceable pressure gauge.
    • Safety harness kit for large modules.
  4. Maintenance Kit:
    • Spare O-rings and cylinder seals.
    • Machine cleaning solution (non-corrosive).
  5. Documentation:
    • Multilingual quick-start guide (printed + digital).
    • Compliance certificates for IEC/UL/ISO standards.

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