Photovoltaic module insulation resistance tester
The Photovoltaic Module Insulation Resistance Tester is a precision instrument designed for simultaneous measurement of insulation resistance and leakage current in PV modules. It ensures compliance with IEC 61215 and UL 61730 standards, providing reliable and non-destructive testing for residential, commercial, and utility-scale photovoltaic modules. The tester integrates advanced AI-powered diagnostics and auto-ranging functionality for efficient and accurate evaluation of module insulation integrity.
Application
The tester is suitable for:
Quality control in photovoltaic module production lines.
Research and development of module insulation materials.
Periodic inspection of installed PV modules for insulation degradation.
Testing for potential PID (Potential Induced Degradation) risks.
Standards
IEC 61215: Terrestrial Photovoltaic (PV) Modules – Design Qualification and Type Approval
UL 61730: Safety Standard for Photovoltaic Modules
ISO 17025: General Requirements for the Competence of Testing and Calibration Laboratories
CE Certification (Conformité Européenne)
Features
Dual-Parameter Testing: Simultaneously measures insulation resistance and leakage current, eliminating the need for separate instruments.
High Reliability: AI-assisted diagnostics automatically flag insulation breakdown patterns and predict PID risks.
User-Friendly Operation: Laser-guided probe placement ensures precise contact on textured module surfaces.
Non-Destructive Testing: Preserves sample integrity during measurement.
Environmental Compensation: Dynamic calibration corrects for temperature and humidity drift.
Safety Assurance: Dual redundant emergency circuits and E-stop ensure safe operation.
Integration Capability: Can interface with MES/ERP systems and cloud-based analytics for smart data management.
Parameters
| Parameter | Specification |
|---|---|
| Insulation Resistance | 100 kΩ – 10 TΩ (10⁵ Ω – 10¹³ Ω) |
| Leakage Current | 10 nA – 20 mA (auto-ranging) |
| Test Voltage | 1.0 – 1,000 VDC (0.1 V steps <100 V, 1 V steps ≥100 V) |
| Voltage Accuracy | ±1% (at 1,000 VDC) |
| Measurement Speed | 55 / 25 / 3 readings/second (high / medium / full) |
| Max Charging Current | 30 mA ±5 mA |
| Power Supply | 100–240V AC, 50/60Hz (universal adapter) |
| Dimensions (W×D×H) | 300mm × 250mm × 150mm |
| Weight (Net/Gross) | 5 kg / 7 kg |
Accessories
Testing Kit: 4x insulated test probes (10 kV rated), 10x alligator clip leads (red/black)
Software Suite: License key for InsulationAI Pro (Windows/macOS), 1-year free cloud-based analytics
Calibration & Safety: NIST-traceable resistance standards (1 GΩ, 10 GΩ), explosion-proof gloves (Class 00, 3 pairs)
Maintenance Kit: Spare fuses, probe tips, cleaning solution for optical components
Documentation: Multilingual quick-start guide (printed + digital), IEC/UL/ISO compliance certificates
Test Procedures
Install the PV module on the test fixture and connect the insulated probes.
Set the desired test voltage or allow auto-ranging to select optimal voltage.
Initiate the measurement sequence via the touchscreen HMI.
Monitor real-time readings of insulation resistance and leakage current.
Review AI-powered diagnostics for potential insulation defects or PID risks.
Record and export test results to local or cloud storage.
Maintenance Information
Inspect and clean probes and leads after each testing session.
Calibrate resistance standards periodically following NIST guidelines.
Check and replace fuses and probe tips as needed.
Ensure environmental conditions (temperature/humidity) are stable during long-term operation.
Store the tester in a dry, dust-free environment when not in use.
Send product request
Other supplier products
 |
Fabric Textile Color Fastness After Washing Lab Testing Instrument | Product Description This Fabric Textile Color Fastness test equipment is used to determine the color fastness of kinds of fabrics subjected to was... |
 |
Xenon Fastness Tester | Features and Benefits 1. Adopts high-intensity xenon lamps with a spectral range of 300-400 nm, which can accurately simulate ultraviolet rays, vi... |
 |
Femoral Condyles Components Fatigue Performance Tester | Standard ASTM WK51649: Specifies fatigue testing protocols for metallic femoral components in total knee arthroplasty, including F-N curve generat... |
 |
Safety shoe impact tester | According to the criteria Bs-953.1870 EN-344. ANSI-Z41 CSA-Z195 ISO K88782 EN ISO 20344. ANSI-Z41 BS EN-344 CSA-ZI95 LD50-1994 AS/NZS 22... |
 |
Gas Hazardous Characteristics Tester | Product Introduction This tester is used to test the flammable concentration range of gases in air. It is suitable for the vast majority of pure f... |
Same products
 |
Gas Oxidizing Property Tester | Seller: Standard International Group (HK) Limited | Product Description Conforms to ISO 10156-2010 “Gases and Gas Mixtures Selection of Cylind... |
 |
Battery Powder Compaction Density Measurement System | Seller: Standard International Group (HK) Limited | The Battery Powder Compaction Density Measurement System is a precision testing system designed... |
 |
Battery Powder resistance tester | Seller: Standard International Group (HK) Limited | The Powder Resistivity Meter is a precision testing system designed to measure electrical resisti... |
 |
KES-SESRU surface roughness/friction tester | Seller: Standard International Group (HK) Limited | TheRoughness/Friction Tester analyzes hand movements-particularly, strokes-performed by artisans ... |
 |
Air Permeability Tester STD- F8 | Seller: Standard International Group (HK) Limited | The Air Permeability Tester is designed to quickly and accurately measure the breathability and p... |
