Special titanium carbide hard alloy guide wheel for spring steel wire drawing

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Hard alloy titanium carbide guide wheels are key guiding components in the production of wire and tube materials. They are made by powder metallurgy sintering of high-purity titanium carbide and cobalt binder phases, with a surface hardness as high as HRC88 and wear resistance more than 50 times that of steel guide wheels. The roundness error is controlled within 0.002mm to ensure smooth operation of the wire during high-speed drawing (up to 100m/s), avoiding jitter or offset. In the production of stainless steel wire, the use of this guide wheel can reduce the surface roughness of the steel wire from Ra1.6μm to Ra0.4μm, significantly improving product quality. This type of guide wheel has extremely strong corrosion resistance. It can be used for more than five years without rusting in a humid environment containing chloride ions (such as a factory by the sea), while traditional steel guide wheels can only be used for three months. Its internal structure is dense, with a porosity of less than 0.1%, which can effectively prevent coolant from seeping into the interior and causing cracking. During the copper tube drawing process, the friction coefficient between the guide wheel and the copper tube is as low as 0.08, which can reduce surface scratches on the copper tube and increase the finished product qualification rate from 85% to 99%

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