Zinc-rich primer powder coating
WA：+86 132 6275 2056
WEB: std-coatings.com
Introduction
Zinc-rich primer powder coatings are based on pure polyester resin and use ultra-fine zinc powder as the main anti-corrosion pigment, preventing the formation of zinc salts. This zinc-rich primer offers excellent cathodic protection, superior corrosion resistance, strong adhesion, good impact and abrasion resistance, and high adhesion. It exhibits excellent adhesion to sandblasted steel. Customized zinc-rich primers with different weather resistance requirements can be manufactured according to customer specifications.
Application
Zinc-rich primer powder coatings are suitable for various substrates, including shot-blasted steel and hot-dip galvanized substrates. They are used for corrosion protection of steel surfaces in demanding outdoor applications such as fitness trails, steel structures, and ships.
Features
| Item | Specification |
|---|---|
| Chemical Type | Pure Polyester Type |
| Appearance | Gray |
| Curing Condition (Workpiece Temperature) | 200℃ / 10min; improper curing may cause loss of color, gloss, and coating performance |
| Gloss | Depends on specific product |
| Storage Condition | Sealed and stored in a dry, cool place below 30℃ |
| Shelf Life | 6 months (<30℃), 12 months (<25℃) |
| Packaging Specification | 25kg/carton |
Technical indicators
Note: Substrate and pretreatment: Mechanical performance tests were conducted using 0.6mm thick degreased cold-rolled steel plates; corrosion and aging resistance tests were conducted using 0.6mm thick zinc phosphated steel plates or chromated aluminum plates.
• Film thickness: 60-80μm • Curing conditions: 200℃/10min (workpiece temperature)
| Item | Index | Test Standard |
|---|---|---|
| Dry Adhesion | Passed, result 5B | ASTM D3359 |
| Impact Resistance | Passed, impact force 2.5 NM (fluorocarbon allows cracking but no peeling) | ASTM D2794 |
| Boiling Water Adhesion | Passed, result Grade 0 | Qualicoat-2.16 |
| Dry Film Hardness | Passed, minimum H grade | ASTM D3363 |
| Heat and Humidity Resistance | Passed, 100–2000h | ASTM D2247 |
| Accelerated Aging Test | Passed, 1000–2000h | ISO 11341 |
| Outdoor Weather Resistance | Passed, 1–5 years exposure in Florida (facing south at 45°) | AAMA2603 |
| Acidic Salt Spray | Passed, 500–1500h | ISO 9227 |
| Neutral Salt Spray | Passed, 1000–2000h | ASTM B117 |
Construction Reference
Zinc-rich primer powder coating can be applied using manual or automatic spraying equipment, ensuring a clean air supply.
Atomizing air pressure: ~0.7 bar
Primary air pressure: ~0.7 bar
Recommended voltage: 40–90 kV
Safety Warning
During spraying, ensure that ventilation and dust collection systems are functioning properly, and that personnel take appropriate protective measures and wear suitable protective equipment. For more detailed information, please refer to the safety data sheet for the corresponding product.
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