Textile Flatness Tester

Product Overview

TheTextile Flatness Testeris a precision instrument designed to evaluate fabric surface evenness by quantifying thickness variation, weave irregularities, and fiber distribution. It ensures compliance with quality standards for garment manufacturing, upholstery, and industrial textiles.

Type: Non-contact optical scanning system

Measurement Parameters:

Thickness variation (μm)

Surface roughness (Ra)

Weave flatness index (FI)

Sample Size: Up to 1000×1000mm (adjustable)

Applications: Knitted fabrics, woven textiles, technical textiles

Compliance Standards

ISO 9073-4 (Textile flatness measurement)

ASTM D3884 (Abrasion resistance correlation)

AATCC 124 (Appearance after repeated home laundering)

GB/T 3917.2 (Chinese fabric evenness standard)

Key Features

Multi-Layer Analysis:

Surface Layer:Detects yarn unevenness

Mid-Layer:Measures fabric density

Base Layer:Identifies substrate irregularities

Advanced Features:

AI defect classification (32+ pattern types)

Real-time thickness deviation alerts

Batch comparison with historical data

Calibration System:

NIST-traceable reference plates

Auto-zero compensation

Environmental drift correction

Applications

Quality Control:Pre-shipment fabric inspection

R&D:Developing wrinkle-resistant fabrics

Forensic Analysis:Evaluating wear patterns

Textile Education:Training on fabric defects

Standard Operation Workflow:

Sample Mounting: Clamp fabric on vacuum table

Parameter Setup: Select test mode (static/dynamic)

Scanning: Full-area 3D mapping (5-20min)

Analysis: Generate defect density heatmaps

Reporting: Export PDF/A4 compliance reports

Safety Precautions

Avoid direct eye exposure to RGB LEDs

Use anti-static mat for synthetic fabrics

Maintain 50cm clearance from moving parts

Technical Specifications

Parameter	Specifications
Scanning Resolution	0.1mm x 0.1mm grid mapping
Thickness Measurement Range	0.05-10mm (±0.5% accuracy)
Surface Roughness Detection	0.1-100μm Ra (ISO 4287 standard)
Light Source	400-700nm RGB LED array
Data Output	3D topography map + statistical CSV
Dimensions	1500×800×1200mm (L×W×H)

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