Textile Flatness Tester
The Textile Flatness Tester is a precision instrument designed to evaluate fabric surface evenness by quantifying thickness variations, weave irregularities, and fiber distribution. It provides reliable, repeatable measurements to ensure compliance with quality standards in garment manufacturing, upholstery, and industrial textiles. The system uses a non-contact optical scanning method to capture full-area surface data with high precision.
Applications
The Textile Flatness Tester is ideal for industries and scenarios including:
Apparel and Garment Manufacturing – Ensures fabric evenness and surface quality for high-end clothing, uniforms, and fashion textiles.
Home Textiles & Upholstery – Evaluates the flatness of bed linen, curtains, carpets, sofas, and cushions to ensure uniform appearance.
Technical and Industrial Textiles – Monitors the evenness of geotextiles, filtration fabrics, conveyor belts, and composites for consistent performance.
Knitted and Woven Fabric Production – Detects weave irregularities, yarn density variations, and surface defects in real-time to optimize production processes.
Nonwoven Fabrics – Assesses surface uniformity and thickness variation in wipes, diapers, hygiene products, and medical textiles.
Textile R&D & Innovation – Supports research on wrinkle-resistant fabrics, high-density weaves, and advanced functional textiles.
Third-Party Testing & Certification – For inspection agencies verifying fabric compliance with domestic and international standards.
Forensic and Failure Analysis – Identifies fabric defects, wear patterns, and damage causes in quality disputes or product failure investigations.
Educational & Training Institutions – Demonstrates fabric defect detection, surface measurement techniques, and quality assessment procedures to students.
Composite & Specialty Fabrics – Monitors surface flatness for laminates, carbon fiber fabrics, and other multi-layered textiles used in aerospace, automotive, or sports applications.
Compliance Standards
ISO 9073-4: Textile flatness measurement
ASTM D3884: Abrasion resistance correlation
AATCC 124: Appearance after repeated home laundering
GB/T 3917.2: Chinese fabric evenness standard
Product Features
Multi-Layer Analysis:
Surface Layer: Detects yarn unevenness
Mid-Layer: Measures fabric density
Base Layer: Identifies substrate irregularities
Advanced Features:
AI-based defect classification (32+ pattern types)
Real-time thickness deviation alerts
Batch comparison with historical data
Calibration System:
NIST-traceable reference plates
Auto-zero compensation
Environmental drift correction
Automation & Data:
Full-area 3D mapping
Exportable statistical CSV data and PDF/A4 compliance reports
Safety & Handling:
Avoid direct eye exposure to RGB LEDs
Use anti-static mat for synthetic fabrics
Maintain 50 cm clearance from moving parts
Technical Specifications
| Parameter | Specification |
|---|---|
| Scanning Resolution | 0.1 mm × 0.1 mm grid mapping |
| Thickness Measurement Range | 0.05–10 mm (±0.5% accuracy) |
| Surface Roughness Detection | 0.1–100 μm Ra (ISO 4287) |
| Weave Flatness Index | Calculated automatically |
| Sample Size | Up to 1000 × 1000 mm (adjustable) |
| Light Source | 400–700 nm RGB LED array |
| Data Output | 3D topography map + statistical CSV |
| Dimensions (L×W×H) | 1500 × 800 × 1200 mm |
| Weight | ~180 kg |
| Power Supply | AC 220V ±10%, 50/60 Hz |
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