Textile Flatness Tester

The Textile Flatness Tester is a precision instrument designed to evaluate fabric surface evenness by quantifying thickness variations, weave irregularities, and fiber distribution. It provides reliable, repeatable measurements to ensure compliance with quality standards in garment manufacturing, upholstery, and industrial textiles. The system uses a non-contact optical scanning method to capture full-area surface data with high precision.

Applications

The Textile Flatness Tester is ideal for industries and scenarios including:

Apparel and Garment Manufacturing – Ensures fabric evenness and surface quality for high-end clothing, uniforms, and fashion textiles.

Home Textiles & Upholstery – Evaluates the flatness of bed linen, curtains, carpets, sofas, and cushions to ensure uniform appearance.

Technical and Industrial Textiles – Monitors the evenness of geotextiles, filtration fabrics, conveyor belts, and composites for consistent performance.

Knitted and Woven Fabric Production – Detects weave irregularities, yarn density variations, and surface defects in real-time to optimize production processes.

Nonwoven Fabrics – Assesses surface uniformity and thickness variation in wipes, diapers, hygiene products, and medical textiles.

Textile R&D & Innovation – Supports research on wrinkle-resistant fabrics, high-density weaves, and advanced functional textiles.

Third-Party Testing & Certification – For inspection agencies verifying fabric compliance with domestic and international standards.

Forensic and Failure Analysis – Identifies fabric defects, wear patterns, and damage causes in quality disputes or product failure investigations.

Educational & Training Institutions – Demonstrates fabric defect detection, surface measurement techniques, and quality assessment procedures to students.

Composite & Specialty Fabrics – Monitors surface flatness for laminates, carbon fiber fabrics, and other multi-layered textiles used in aerospace, automotive, or sports applications.

Compliance Standards

ISO 9073-4: Textile flatness measurement

ASTM D3884: Abrasion resistance correlation

AATCC 124: Appearance after repeated home laundering

GB/T 3917.2: Chinese fabric evenness standard

Product Features

Multi-Layer Analysis:

Surface Layer: Detects yarn unevenness

Mid-Layer: Measures fabric density

Base Layer: Identifies substrate irregularities

Advanced Features:

AI-based defect classification (32+ pattern types)

Real-time thickness deviation alerts

Batch comparison with historical data

Calibration System:

NIST-traceable reference plates

Auto-zero compensation

Environmental drift correction

Automation & Data:

Full-area 3D mapping

Exportable statistical CSV data and PDF/A4 compliance reports

Safety & Handling:

Avoid direct eye exposure to RGB LEDs

Use anti-static mat for synthetic fabrics

Maintain 50 cm clearance from moving parts

Technical Specifications

Parameter	Specification
Scanning Resolution	0.1 mm × 0.1 mm grid mapping
Thickness Measurement Range	0.05–10 mm (±0.5% accuracy)
Surface Roughness Detection	0.1–100 μm Ra (ISO 4287)
Weave Flatness Index	Calculated automatically
Sample Size	Up to 1000 × 1000 mm (adjustable)
Light Source	400–700 nm RGB LED array
Data Output	3D topography map + statistical CSV
Dimensions (L×W×H)	1500 × 800 × 1200 mm
Weight	~180 kg
Power Supply	AC 220V ±10%, 50/60 Hz

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